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AC compressor intermittent lock up? 1994

1994 940T 116K

I'm on a road trip and I’m experiencing a problem with the AC. Prior to this the system was doing fine at cooling. The belts are new and the AC belt is properly tensioned. I replaced the condenser, and the accumulator three years ago. The compressor is original.

It began as a chirping sound as the compressor would engage each time it cycled on. That symptom went away and all seemed fine until the next day. At that point it sounds like the compressor is occasionally locking up because the belt will scream for four or five seconds before it stops and seems to cool as usual. This was repeating every five minutes or so. After three repeats I turned it off.

Because it was cooling so well (in 90 degree heat) I wouldn’t think it is low on refrigerant. However, the only thing that comes to mind that I might try would be to add some refrigerant. Is this a typical symptom of a failing compressor?

--
Any twenty minute job is just a broken bolt away from a three day ordeal








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    A/C compressor belts -the long story (700/900/240)

    Hi Randy. I'm glad you've got yourself back on the road with your A/C running.

    This is just FYI for your future reference and in case it may help others finding this thread in the future. The A/C belts on the B230s are often a bit of a nuisance to deal with.

    First off, in your particular case the A/C belt you had on was a bit too long and starting to slip and squeal even with the adjuster screw all the way out. One of the things to note is that the 10mm adjuster screw on the alternator is usually longer than the A/C adjuster screw. You can simply try swapping them depending on how much unused thread there is on the alternator screw. That saved my bacon on one occasion when I had a brand new belt on hand (of some brand I don't recall) that was a bit too long and I didn't want to have to go all the way back to get a shorter belt.

    The second thing I can suggest in your case was chasing down the squeal in the first place. The fastest and easiest way to start chasing down noises at the front of the engine is to shoot a stream of water on the belts with the engine running. A household plant mister/sprayer or an empty Windex sprayer works great for this. Start with the lower span of the lowest belt, trying to hit the inner surface of the belt and work your way up. The belt will instantly go quiet when you hit the right one, usually followed a minute or so later by them becoming even noiser than when you started (lasts for a few moments). The A/C compressor clutch can also make a bit of a noise as it's getting worn, which you may think is belt related. If you squirt water behind the pulley into the clutch area it may change sound so you know something is happening there. I once even found a piece of gravel that way that was caught up in behind the A/C compressor pulley. I have no idea how that piece of gravel richocheted up into there.

    And finally, as to belt sizing. Both auto parts suppliers, belt manufacturers and even Volvo often don't do a good job of keeping their vehicle selectors and belt cross references as good as they could be.

    First off, realize that the B230FT turbo calls for a slightly shorter A/C belt compared to the B230F/FD NA engine. That didn't at all help you with your turbo as the 975mm belt you had on would likely have worked fine with an NA engine.

    I've found that parts houses and even Volvo sometimes get this wrong.

    Let's start with the genuine Volvo belts. I'm pretty sure Volvo used to have this spec'd more correctly, but the current Volvo parts selectors, leastwise the one I used, indicate the 977731 belt is the correct fitment for both the 940 B230F/FD NA and B230FT turbo engines. I believe you'll find the 977731 is a shorter 12.5x950 mm belt. In my experience, I've found a 950 mm belt is quite a tight fit to get on over the pulleys, almost impossible on my B230FD. A better fitment for both engines, especially the B230F/FD, is the Volvo 979631 belt, a 12.5x970 mm belt. If you specifically lookup the 979631 belt, Volvo lists it as also fitting both a 700/900/240 B230F/FD and B230FT (it just doesn't come up in the vehicle selector). The longer belt will work just fine in the turbo, even as it wears in, with a reasonable amount of thread left on the adjuster and the compressor not interfering with anything else.

    Now let's talk Continental, as they're one of the better known suppliers of metric equivalent quality belts.

    Continental's own vehicle selector lists their Metric line 13x950 belt for both the B230F/FD and B230FT. Note that it's a little bit wider than the Volvo belt, so it rides a little higher (especially in the compressor pulley) and fits a little tighter in both engines, making it a poor choice for the B230F/FD, installing it can be a pain, if not impossible. A much better Continental belt for both engines, especially the B230F/FD is their Metric line 13x975 belt (the one you had in your trunk). It's almost identical in length to the longer Volvo belt. This is the only belt I need to keep on hand for both my engines.

    The Continental vehicle selector also list belts from their SAE V-Belt line for 940s. Their 17375 belt is listed for the B230FT. If you do the math, it's roughly a 13.5x950 mm equivalent. Again, a 950 mm belt, is probably going to be a tight fit. Their 17386 belt is listed for the B230F/FD, a 13.5x980 mm equivalent. As you found, a 980 mm belt is a bit too long for a turbo.

    As for other brands of belts, especially those that are from SAE series, manufacturers and parts houses are going to choose whatever belt they think is appropriate of the ones they have available in their supply chain. Places like FCPEuro and IPD will quickly find out from their buyers if the belts don't fit, so they are usually reliable reference sources.

    Others may want to chime in with sizes and fitment issues that they've found on their particular engines, A/C compressors and mounting brackets.

    As I mentioned in another recent post, A/C belts are often difficult to keep quiet both from maintaining proper tension and pulley alignment.That post was here AC pulley not lining up (900)

    I now use a proper belt gauge now, the Krikit-I (under $20), which is far more accurate than using the 1/4"-1/2" deflection rule of thumb (or rule of finger, 1/64" per inch of pulley span to be more precise). With the gauge, there are different specs based on belt width and whether it's a new or used belt, the span doesn't matter and it works for all types of pulley drive V-belts, except those that have have double sided teeth, like the B234F timing and balance shaft belts.

    --
    Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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      A/C compressor belts -the long story (700/900/240)

      Hi Dave,

      This is my first opportunity to reply to your response on my post. We made it home in a comfortable car without further problems.

      The inability to adjust the 975 belt was due to the slot that the adjuster nut moves along being too short- I did not run out of length on the tensioning bolt I simply ran out of slot.

      The 950 I found in the trunk is shorter (and tighter) than I would prefer. I couldn't get it on by hand. I disconnected the coil wire and rolled the belt into place by bumping the starter (no 24mm socket made the trip!)

      The Conti 968 belt should be the solution. Thanks for your support in times of trouble.

      Randy
      --
      Any twenty minute job is just a broken bolt away from a three day ordeal








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    UPDATE - unable to edit 1994

    I was able to get the car out of the sun and have a look under the hood.

    With the car running and the AC on I could see that the AC belt had lost it tension. That makes sense because since replacing the belts the AC had not been used very much. With a 600 mile drive it had stretched a bit.

    I had the tools needed to address the problem. However before I had moved it enough to give it the proper tension I ran out of adjustment. It simply would not go any further. The solution will be to get a shorter belt and install it.

    The belt that was on there was a Conti that was purchased for this application six months ago at FCP, but the adjuster ran out of slot on the bracket.

    … and yet another update
    I had another belt in the trunk that was shorter and I was able to get it on. It was a 950 while the one that was too long was a 975. Checking on FCP the one that is listed for this application (currently) is a 968.
    Randy








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      AC belt sizing 1994

      Hi Randy,

      Probably not too helpful, since what happened to you would be different in a 1994 car from what happened to me in a 1989 car being cooled with R-12 refrigerant.

      I ran the AC the whole way from here to Rockford, IL, then Indianapolis, past your place in Ohio and home again by Sunday. Near the end of the trip, the AC was making a lot of noise, easily explained once I lifted the hood and watched the belt bouncing around.

      Curious, that it was adjusted well when I left last Thursday, and none of the hardware was loose, I swapped the belt. The new belt is a Conti 13x975 left to me by Swedish Baklava after his wagon went to charity. Nice and quiet now, and the wear on the old belt was clearly visible once in my hands.

      Coincidentally, the email link Rock Auto sends me has a trivia question about the Gates Mystery Man winning prizes for recommending belt replacements to secret shoppers of auto service back in the 60's.

      Anyhow, with the new belt adjusted tight, it positions the suction hose right up against the AMM/throttle body (accordion) hose pushing it into the shock tower on this 89 244. I know I need to do something about that before long or it will wear holes in the air hose. Maybe I need another AC belt.

      --
      Art Benstein near Baltimore

      Eat, drink, and be thoughtful.








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        AC belt sizing 1994

        I found that the 975 belt was too long to adjust properly after it stretched. The 950 was shorter than I would like. I rolled it on by bumping the starter with the coil wire disconnected.

        FCP now lists the 968 Conti belt as being the one for the 94 turbo cars. From your description of the fitment of the 975 on your car you might consider opting for Conti 968. The 968 will put my compressor in a reasonable range of adjustment.

        Randy
        --
        Any twenty minute job is just a broken bolt away from a three day ordeal







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