Volvo RWD 200 Forum

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Front Suspension / Steering Question 200

Just has the 91 240 fail safety inspection for "both front wheels have play". Unfortunately they didn't have time to get a tech to do any further checking.

Therefore reaching out to the Brickboard for most likely causes. I'm pretty sure I changed the ball joints a few years ago. I assume it has to be ball joints, or tie rods.

Any advice appreciated.

Brian Mee

91 240
92 945T

90 240 (parts)








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    Front Suspension / Steering Question 200 1991

    Thanks for the info. I will check in which plane the "play" occurs.

    Next question, in case it points to tie rods, how do I know if it is a ZF or CAM steering rack?

    Brian Mee








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      Front Suspension / Steering Question 200 1991

      The inner tie rods will either have a rubber boot that either fits snugly over the tie, or the boot will have a "round rubber donut on the outer end that the boots clamp over.
      ,,The first (snug fit) on the rod is a Cam Rack steering rack, while the one that clamps over a rubber donut is the ZF rack.
      Also, you can Check the numbers on the inspection plate on the door pillar, or under the deck lid.

      Look for "Steering".
      If the car has Cam Rack steering there will be a 2, 4 or 5 in the number. If it is ZF steering the number will be a 3.

      You can Google the racks to see the difference.

      Both of the steering racks use the same outer tie rod end.








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        Front Suspension / Steering Question 200 1991

        The wild card is this.....has the steering rack has been replaced before? If the OP has owned the car since new and knows for certain that the original rack is still in the car, then the tag/ID is a help. Otherwise....well, you know the answer.

        To make things worse -- there've been documented cases of remanufactured racks where the inner tie-rod boot ID method doesn't work because they've used the "other" style on the "other" rack. Nonetheless, that's the method I'd start with. And then, order your replacement parts/rack from a reputable parts house that will let you return it if, indeed, it turns out that what you got doesn't fit what you have.

        And, for anyone else following along -- if you happen to have a V8-swapped car, motor mount arrangements often interfere with the housing around the pinion on certain racks. There were 3 different CAM racks and 3 different ZF racks used over the years. On a 4 cylinder/6 cylinder OEM powerplant car, they're all interchangeable. However, they may NOT be interchangeable if a V8 has been swapped in. Last rack change on mine, it was the 4th rack that showed up that matched the one that was in my car (which wasn't the original one....) and would clear my Ford 5.0L motor mount arrangement. Big kudos to my buddy Dee at Advance Auto that kept taking the one that wouldn't fit back and ordering me another one til we got a remanufactured unit that matched the one that was in the car.








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          Front Suspension / Steering Question 200 1991

          OK the rack was a CAM. I got a new inner tie rod and tie rod end and bellows from FCP. Took the old inner and out off and on the bench set the new assembly to the same length. Installed the new set which fexed the slight side to side play. However, the steering wheel is now "centered" at about 11:00.

          Guess I need an alignment after all.

          Brian Mee

          1991 240
          1992 945T








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            Front Suspension / Steering Question 200 1991

            "the steering wheel is now "centered" at about 11:00. Guess I need an alignment after all."
            It depends. If the car drives straight with the steering wheel at 11, then you can just remove the steering wheel (large nut under center cap) and reposition it.

            But before you do that, check that the the number of steering wheel turns from 11 to far left and 11 to far right are the same. And toe in will also have to be checked.
            --
            1980 245 Canadian B21A with SU carb, M46 trans, 3:31 dif, in Brampton, Ont.








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              Front Suspension / Steering Question 200 1991

              Bear in mind since 91’s have a driver’s side airbag, the airbag sensor will need to be disconnected before moving the steering wheel. Also, the battery should be disconnected at least a half hour before beginning any work that might trigger the airbag. Be safe out there....
              --
              Will I buy another Volvo??? We'll see....








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            Front Suspension / Steering Question 200 1991

            Shop can reset toe with the steering wheel centered - always a good idea after tie rod end replacement...especially if the toe hadn’t been set for a while. You can always use two jackstands with a piece of thread set parallel to the rear wheel and measure over to set toe at front. Been doing it that way at home on mine for decades.








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        Front Suspension / Steering Question 200 1991

        OK, the Service Tag thing under the hood has the following in the 5th line:

        130-42 I guess than means it should be a CAM rack right?








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    Front Suspension / Steering Question 200

    I have to agree, all those things contribute to the tightness of the steering system. I would start with the front wheel bearings. It's simple enough to jack the front end up and shake the wheels. side to side for bearings, tie rods and rack. Lift the bottom of the wheel upwards to see if there is any movement in the ball joints. Wear in the front end bushings can cause all kinds of movement. Have someone look at the front end parts while you move the wheels around, this will show most of what needs to be replaced.








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      Front Suspension / Steering Question 200

      Maxspeed wrote -- "Lift the bottom of the wheel upwards to see if there is any movement in the ball joints." That will not show movement at the ball joint as the lifting motion means you are lifting against the spring on a strut equipped car. Use a very large size offset water pump type pliers to squeeze the lower control arm upward against the ball joint to detect play. Sometimes putting a lever between the lower control arm and the bottom of the strut (where the ball joint mounts) will show movement but much more often the squeezing method is needed. - Dave







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