I'm unsure the press tool could remove it. I don't have one and no longer have access to that tool.
People are wary to lend the 240 rear trailing arm bush press. One fellow in Seattle loaned his made at home 240 trailing arm press tool to someone and that someone did not return the tool. Like around 20 years ago.
You could ask the dealership and indie repair shops is they have the factory press tool for rent. Yet you'll need spare bit should thread strip. Ensure the thread is ultra clean and lubed with a rather stiff grease like wheel bearing NLGI-2 grease.
If you have junkyards near you, you may want to ask if someone or you could cut the tabs off the axle. On various forums like the Turbobricks web site and the facebook RWD forums (links later), you read articles of those converting to V8 that modify the Dayna differential or wholly swap out the rear axle. They may or may not have the press tool. Yet if they mean to discard the 240 rear axle, maybe that can cut the tabs off with a suitable outer rear trailing arm bushing shell and can ship to you. You may want the front outer bushing shells also if your front trailing arm bushing shells are likewise corroded.
That bushing interface is so terrible for service. Why not place the 240 rear trailing arm bushing in the training arm and strengthen the trailing arm? Yet rarely needing to deal with it ...
There may be a chance you could crush the bushing shell on the side with the rusted-through void using the bushing press tool. Maybe the press could begin freeing it. It appears you may have a wrestling match a bit to deal with.
Maybe oxy-acetylene torch where the bushing shell meets the stays or tabs or ears? Some percussion persuasion to collapse the shell? Is the right side rear trailing arm bushing the same?
Other than a dealership that has yet to clean house for rarely used old tools for model no longer built and sold nearly 30 years ago, or an indie shop, a VCOA club near you, or contacting one of the large Volvo RWD or 240 pages, and maybe asking at the Turbobricks.com web site, I would not know who to ask.
I guess you plan to install the SuperPro trailing arm bushings without the outer shell?
I'd expect Swedish Baklava to reply as he has dealt with rusty RWD Volvos in NYC. Art Benstein may be able to guide you also.
Anyhoo, aforementioned links:
- Turbobricks site
www.turbobricks.com
Forums. Requires account to post and review performance info and classifieds.
http://forums.turbobricks.com/
Facebook Pages
- Rob Bareiss' (sp?) facebook group page. 21+k members. Rob is a member here, yet is inactive here for sometime.
Volvo 240, 740 and 940 owners club
https://www.facebook.com/groups/23765538560/
Volvo 240 Fan Club - 21k+ members
https://www.facebook.com/groups/Volvo240Club/
Turbobricks - 21k+ members. Unrelated to the same name website forum.
https://www.facebook.com/groups/2204727570/
VCOA
https://vcoa.org/
Search for a chapter or chapters near you. Most VCOA chapters have active facebook group pages.
Central NY-state VCOA:
https://www.cnyvcoa.org/
Other VCOA chapters near you you can contact and ask.
There exist other form websites like Matthew's Volvo site and Swedespeed. I'm unsure how active they are and if you get RWD support you want.
iPd makes mention of the tool. No longer sells it, I guess?
https://www.ipdusa.com/techtips/10192/240-260-rear-trailing-arm-bush-tool
You've read this article on how to build the tool.
https://www-ese.fnal.gov/People/wilcer/volvo_trailing_arm_bushing_tool.htm
Hope that helps.
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7 240s total since 1984. 3 240s today and rotting away.
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