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1963 PV544 Questions from new owner. 444-544

I now own a 1962 Volvo PV544. I'm curious about a couple of things as I start spending more time getting it ready to start after 35 years sitting. The motor turns over freely by hand. It was apparently stored in a barn for decades and it has almost no rust which I'm very happy about. So, in tinkering around this morning, I'm always interested in what event transpired that resulted in a vehicle not running for lengthy periods of time. Not sure about this one, but two things caught my attention.

1) The air filters are off and in the trunk. No biggie, at least they are there. In fact, EVERYTHING's there, thank God! The vehicle has 78K miles on it. Perhaps the carbs were giving some difficulty but I plan on rebuilding them myself. I'm not afraid to do anything mechanical on this car. So. where is the BEST place to source an outstanding quality rebuild kit. I absolutely do not want anything Chinese. German, US, Sweden that kind of thing. These are dual SU sidedrafts which I've never done before, but they look easy and I've studied them.

2) I think this is a "Sport" model in that the only missing pieces are the two scripts on the truck. There are four holes for the script so I'm ASSUMING that they say Volvo and Sport. So, how does one tell if a model is in fact a "sport," and what are the differences between models that make one a "sport" or not.

3) On the driver's side inner fender when the hood is up, there are two red wires that look like they were attached to something that might be missing. The connectors are female spade connectors and I can't quite figure it out. I can't imgine that what appears to be "hot" wires would be dancing around loose around the inner fender. This is just forward of all the heater stuff and between that and the headlight area. It's easily accessible. Doesn't look like the voltage regulator which I believe sits on the firewall area on passenger side. I'm thinking maybe the relay for the high/low beam headlights? No idea.

4) The car has it's original radiator. Any thoughts on having this one rebuilt or do replacements exist. It' actually in very nice shape, but that just a visual as I have not put anything in it yet.

5) Finally, where's a great source for fuel pumps? This is the inverted glass bowl model and I'm guessing that some of the guys have just moved on to electric fuel pumps. I'd like to stay original and can and will rebuild myself if I can source a good quality rebuilt kit or pump.

Thank you all very much, appreciate the help!








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    1963 PV544 Questions from new owner. 444-544

    By all means, hook up a temporary fuel tank, with a shut-off valve, (a riding mower tank works great) & add a piece of wire or chain to hang it from the raised hood while you try to get it started. NEVER try to start any old car that's been sitting for any length of time, using gas from the main tank. They're usually full of rust, water, & all kinds of crud which will clog the lines, & fuel pump & carburetors. Remove the tank and flush/clean thoroughly, inspect, and reseal as necessary. Don't forget to blow out & flush the lines.
    A clean fuel-system is crucial for a good running engine.








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    1963 PV544 Questions from new owner. 444-544

    Sport refers to the twin carbs. Euro standard models had a single carb - a downdraft Zenith, I think. - Dave








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      1963 PV544 Questions from new owner. 444-544

      To the best of my knowledge, all US delivery 1962+ PV544 (B18 motor) had the Sport badges, and dual SU carburetors. B16 powered PV544s sold in the US were dual SU carburetors, but did not originally have the Sport badges.
      --
      john








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      1963 PV544 Questions from new owner. 444-544

      Burlen in England are the source for all parts, kits and even new SU Carbs. google them. They also have manuals in line that you can download for free.
      Steve in Canada








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    1963 PV544 Questions from new owner. 444-544

    Hello,

    Is it a 1962 or a 1963?

    If it's a 1963 then it should have a B18 engine and those cars have a 12 volt electrical system.

    Although a 1962 should be the same, sometimes a 1961 is registered as a 1962 and a 1961 will have a B16 engine and a 6 volt electrical system.
    --
    Eric
    Hi Performance Automotive Service (formerly OVO or Old Volvos Only)
    Torrance, CA 90502
    hiperformanceautoservice.com or oldvolvosonly.com








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    1963 PV544 Questions from new owner. 444-544

    Your car may surprise you by starting with a little tinkering! And driving as well - they are tough cars.

    Rough and dirty things you can try - shade tree stuff - I have obtained two free cars over the years if I could start them.

    Fuel, air, and ignition.

    As for the carbs - Make sure that there is some oil ( I do not know the weight, but I used 10w30 in my mini - my '64 544 has never needed any oil there, so I have not researched this. ) - Make sure that the slides move up and down in their bores - If they do not move, spray the bores and try to move them by moving then with your finger or the linkage, lubricate the throttle shafts and try to move the linkage back and forth. Be gentle. See that the choke cable works, and set the choke. These carbs really try to work - they automatically move the slides depending on throttle opening to adjust fuel flow.

    Check the battery, oil, and water, check for spark - I use a spare plug for this. If you have no spark try disconnecting the ignition condenser - They often short out, and the car will run without it, but this is tough on the points.

    If you have access to a motorcycle or lawnmower fuel tank set up a gravity fuel supply by connecting it to your carbs. Don't forget to properly stop the flow of old fuel from the fuel pump if you disconnect it. Most electric fuel pumps develop too much pressure for your car - if you purchase one, do some research.

    Squirt two eye droppers of fresh gas into each throttle bore and install the air cleaners. ( I have drilled two 1/8 inch holes over the bores in the air cleaner covers and plugged them with sheet metal screws with flat and rubber washers - I use these as priming ports if my car does not start after two tries with the starter)

    Remember - the gas pedal does not control the engine speed if you prime the carbs - shut the key off if the engine runs too fast.

    Copies of shop manuals are available from several vendors for your car. I have a xerox copy of a manual and an old manual that I purchased on eBay - some other manuals, such as Clymer's have some good info.

    I have videos that show how to rebuild SU carbs - one issue appears to be leakage around the throttle shafts, the car

    will usually run with this condition but poorly depending on wear.

    544s are fun to drive! Tons of stuff is available for your car.

    I have dealt with -

    Eric
    Hi Performance Automotive Service (formerly OVO or Old Volvos Only)
    Torrance, CA 90502
    hiperformanceautoservice.com or oldvolvosonly.com

    He frequently posts to help brick boarders on this site. He may talk your ear off!

    I'm sure that others will pipe in with more official input!

    Welcome!







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