Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 12/2019 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

How to match 245 springs and shocks? 200 1993

This is my first foray into suspension work, so please forgive any gaffs...

My '93 245 has mostly been used for daily commuting with occasional hauling for the 200K/10 years I've had it, and I've had no suspension work done or issues. But, after Hurricane Florence I took up the new hobby of splitting firewood -- lots of firewood -- that starts as big downed trees, then in multiple rounds weighing 100+ lbs each. Over a month or so, the rear imperceptibly dropped what seems like several inches. The shocks still rebound some but start and end really low.

My mechanic tells me I need new springs and I take his word for it. After doing some reading here, I'm planning to change out the shocks and every bushing on the back end too.

I've spent the last few nights going over IPD, FCP Euro, and a few other sites, plus reading what I can here. It sounds like one shouldn't mix HD springs with soft shocks, or vice-versa, correct? But I can't seem to figure out how to pair them correctly.

Right now I'm looking at Lesjofors 1229052 (which I'm told by FCP are slightly stiffer than stock wagon shocks - they didn't mention mm thickness) paired with Sachs Super Touring 1128794, but having second thoughts.

Any advice on which shocks/springs could be paired safely would be awesome. If someone's made a list of pairs from soft to HD, that would be even better.

I'd like to go really heavy duty so I don't break anything, but the cost and handling issues Im reading about might require a "tougher than stock but not a dump truck" approach.

One last thing... I'm thinking of buying a 4x6 or 4x8 utility trailer to lessen the stress on my favorite driving machine. I want her and my 84 wagon to stay around a while.

Thanks!
Mike








  •   REPLY TO THIS MESSAGE    EDIT   PRINT   SAVE 

    Before totally condemning the springs -- check the trailing arm bushings very carefully (can be hard to see). I'd think that with accumulated mileage and then the introduction of heavy loads the rubber bushings would give up before the springs in just a months time. Bad TABS will cause the rear to sag.
    You probably do need overload springs though and my experience with a set (unknown source) led me to change out a good set of standard rear shocks for Bilstein HDs on my '80 245. That rode too stiffly for me unloaded and skittish in the wet - left in the HDs and went back to standard springs as a happy compromise for me. - Dave



    Mark this post as an answer to my question<- Use this feature to mark quality replies to your post.





  •   REPLY TO THIS MESSAGE    EDIT   PRINT   SAVE 

    Back in the day, I redid the suspension on my daughter's 760 Turbo wagon. The Nivomats on the rear had given up the ghost. She was in a band and hauling guitars/amps was the order of the day. Put in Bilstein touring shocks/strut inserts and IPD's overload springs in the rear. Since the Nivomat contributed to spring rate, the stock springs used with those would have been way too soft.

    That combo worked beautifully - especially when loaded. A bit firmer when unloaded. However, unless you go to some air-adjustable device, you can't have your cake and eat it too. Firmer springs to help deal with heavy loads are going to ride firmer when unloaded. If you go that way, suggest removing the rear sway bar if the car has one, and/or going to a larger front sway bar. Of course, tired bushings front/rear should be replaced.

    By the way, the Koni Sports have a LOT more damping than the Bilstein HD's....



    Mark this post as an answer to my question<- Use this feature to mark quality replies to your post.





  •   REPLY TO THIS MESSAGE    EDIT   PRINT   SAVE 

    TegelMike,

    This is my opinion, and my opinion only.

    I've done this on three of my four 240's.

    Rear:

    NO OVERLOAD SPRINGS FROM IPD, EVER! Ask me how I know!

    Biltstein HD shocks for the rear with Volvo OEM springs. The ride is amazing as is the handling.

    Front:

    Biltstein Touring OR HD Struts for the front, though the HD will not fit in your strut tube, so you are stuck with the touring, if you chose to go that route.

    As far as bushings go, I prefer poly over rubber, but that's your call.

    Matt



    Mark this post as an answer to my question<- Use this feature to mark quality replies to your post.




<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.