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Installing limited slip differential 700

Hi, I just bought an Eaton g80 limited slip differential (from a 740) and I am planning to have it installed on my 1992 740 wagon, auto w/ ABS (did not come with an LSD from the factory).

My understanding is that it's a straight swap but I wanted to check and see if anything needs to happen with the tone ring or other parts, does anyone know? Thanks!
--
'91 240 wagon, '89 240 wagon, '90 740 sedan, '92 740 wagon








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    Installing limited slip differential 700

    There is a lot of information about this swap on the turbobricks site. As I remember, one axle needs to be shortened.
    --
    john








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      Installing limited slip differential 700

      These two pages are the best I have found; https://www.volvoforums.org.uk/archive/index.php/t-219017.html

      http://turbobricks.com/mods.php?content=art0014
      --
      '91 240 wagon, '89 240 wagon, '90 740 sedan, '92 740 wagon








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      Installing limited slip differential 700

      I believe this is if it is going in a 240, but don't quote me on this.

      I too have an Eaton G80 that I pulled out of a 92' 745 auto this past summer. Both rear shafts are the same length, so that's why I say I believe it is for a 240 only.

      Regards,

      Matt
      --
      1989 - 245, 1990 - 245, 1991 - 245, and 1993 - 245








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        Installing limited slip differential 700

        If the ratio is different, you will, of course, have to replace the pinion gear as well. And that's where things get tricky with measuring pinion depth, crush sleeves, etc.

        If the same ratio --- measure backlash BEFORE you pull the old diff. Pull axles/ pull diff. Hope like hell you don't need a case spreader to get it out. Install the new diff and check backlash. If you get lucky and it's the same, that puts the new ring gear right where the old one was. IF you don't get lucky, you'll have to pull the bearings off the diff that came out -- keep shims separate and together for each side. Remove the diff you just put in (and hope like hell that you don't need a case spreader to get it back out) and pull the bearings/shim packs and check them to see how they compare with the shims you removed. You may be able to replace them with the ones that came out of your old diff -- each installed on the same side. Then back in the with the diff. If you're lucky - backlash matches, you're done. If not -- make note of backlash and see which way you need to move things to get it back where it was. Pull the diff yet again (and hope like hell you don't need a case spreader), make appropriate changes to shims and back in - measure again. Rinse, repeat. Best to have some replacement bearings on hand. Not uncommon to tear them up trying to get them off.

        And this is why if it's the same axle out of the same type car, it's easier to just buy the whole rearend and swap it in.








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          Installing limited slip differential 700

          I don't think the OP will need to get inside the diff--as the new one came from a 740 and is going to go into a 740--automatic to automatic so the ratio should be the same.
          As for getting inside if needed -- you can pretty much count on the machined parts (diff to diff) to be the same measurements -- but it's in the cast and constructed diff housing and axle tubes where the differences may occur. So if the machined parts are going into a new housing you'd probably need shims like those that came out of that housing---or if you are adding an LSD unit to a diff (as I added an LSD from a '76 265 to a '73 144 diff with 4.3 gears and was able to reuse the shims that came from the '73 diff).
          HELPFUL HINT ON DETERMINING SHIMS NEEDED. -- The bearings are a press fit to the diff unit and if you must remove and replace them to add or subtract shims enough times you'll put wear on the diff. Assuming you will replace the bearings with new---measure the thickness of the new bearings to the old to be sure they're the same and then use a die grinder to open up the inside of the OLD bearings so they'll simply slip onto/off the diff unit. When you've determined the correct shims, press the new bearings on. -- Dave








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    Installing limited slip differential 700

    Two questions come to mind--what year is the new diff from? (may effect the wiring for the speedo) -- and was the donor also an automatic? (difference in ratio - 3.73 auto---3.31 stick).
    I do not know the Eaton # but was wondering if it's actually a "lock-up" diff like my '92 940 Turbo had--or a true limited slip with clutches. I didn't realize the difference when I bought the car (used) and checked for a limited slip by jacking the rear and when one wheel could spin but the other was stationary I assumed I didn't have one -- until I ran the car in gear with one wheel raised--the car went hopping down street (short hops--no harm done). There is a difference in the way they work. -- Dave








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      Installing limited slip differential 700

      Hi Dave, no wiring, it is just the gears. It's a 3.73 out of an auto, not sure what year. It is the type that locks up when one wheel spins more than 100rpm faster than the other.
      --
      '91 240 wagon, '89 240 wagon, '90 740 sedan, '92 740 wagon








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        Installing limited slip differential 700

        I mentioned the wiring because I had made an inquiry some months ago regarding using an '89 stick shift rear in a '93 auto body w/V8 and the answer was I could use the '93 speedo but had to switch two wires around.
        I didn't realize my 940T had the lock-up till I tested it in gear with one wheel jacked up to check for rim straightness after the car was totaled while parked. Amazingly the rim was straight and all the doors worked--the rear of the car was destroyed. I guess the diff worked--I never had a moment's issue driving in wet or snow. -- Dave







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