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pro 86-93 240 plastic headlight resto before / after 200

Thought I'd share the before and after pics of a headlight restoration I had done on my '93 244 at Dent Repair Plus in Cincinnati, OH. See technical image library.








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    pro 86-93 240 plastic headlight resto before / after 200

    I do headlamps by sanding them down to 1000# and clear coating them. My '90 240 was done 7 years ago and still looks like it was done yesterdY.








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    pro 86-93 240 plastic headlight resto before / after 200

    I used the 3m non motorized headlight restoration kit ( series of round discs of various grit) and it worked fine for me on the 245 and the crv.

    it does glaze over slightly after about year ,so I time the touchup with the coming Alaska darkness in august or so.

    gc








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    pro 86-93 240 plastic headlight resto before / after 200

    How come I can't see the pics?








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      pro 86-93 240 plastic headlight resto before / after 200

      Think it's the site. Put mine in tech pics also. My link shows the pics.
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        Images for your folks - pro 86-93 240 plastic headlight resto before / after 200

        Before:




        After Restore:




        aleekat before:


        after:


        compare:


        I did not limit width on any image using the width tag, tho.

        Though on the Volvo 240 plastic square 86-93 and some 700-900 head lamps, you get headlamps where the lenses came unglued from the reflector body as the factory grey adhesive get all crusty and brittle.

        So you have to clean the inside of the lens. So long as the bulb inside did not explode, damaging the vertical flutes that distribute the light (poorly) as with a Fresnel lens or effect.

        So long as the reflector remain mirror like.

        Had to scrub the inside of the lens using, at times, oven cleaner, to get the yellow out on the inside.

        Let dry. Use I used UV resist GOOP - the RV (At WALMART) or Marine versions.

        Secure together tightly. I use packing tape. Use news paper or paper towel or cardboard to prevent the tape adhesive from contacting the lens. Set lens down and bulb hole up to motivate faster outgassing and GOOP curing.

        Cause how the Uncle Art B. Posts Images!


        Hope that helps.

        Learn your HTML, as I did, in the very early 1990s.

        cheers,

        Poor Nephew.
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    pro 86-93 240 plastic headlight resto before / after 200

    How'd you do it?

    What did you use to seal the lens back to the reflector body?

    Congrats! Nice!
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      pro 86-93 240 plastic headlight resto before / after 200

      I think he paid someone to do it. I've used MinWax, spar urethane clear gloss on a Mazda. Lasted about 18months. Just one coat as a second coat clouded up the lenses. Gonna try Rustoleum american accents 2x clear gloss(bonds to plastic) next time. Not sure how it holds up to UV rays. This is June 2014

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        pro 86-93 240 plastic headlight resto before / after 200

        I missed the part where crazy driving says he had the headlight restore work done.

        And I write for a living, such as it is, as it affords me a brand new 2018 model year Volvo 240. Er, uh, rather a 1993 240.

        Heck, I did this for my self on two of the three 240s with these plastic square lamps.

        cheers,

        dud.
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        pro 86-93 240 plastic headlight resto before / after 200

        Feb 2015. Here's the link on what I did:
        https://mazda626.net/topic/44942-headlight-restoration-tip/#comment-382113
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