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OK, I'm stumped. Fuel line & control pressure are good (76/34 psi). Lambda Sond system checks out (frequency valve buzzing, ohms ok, all voltages on controller plug ok), new O2 sensor. Spark ok on each spark plug. Cold start injector sprays. Throttle body, flame trap cleaned. Air filter, fuel filter changed. Air flow disk centered and at level spec. All grounds & connector contacts (everywhere) cleaned. Fuel pump hot & ground wiring replaced with 10 ga.
TDC was checked with dowel and as seen in pics, cam pulley notch lines up with cam cover notch, aux gear (oil pump/distributer gear) is lined up with belt mark (no pic) and crank pulley notch lines up with block mark. Remanufactured distro's rotor is just before #1 plug wire.
However, when cranking, only a slight "huff huff huff" is heard. Although admittedly not at idle speed when cranking, the timing light shows #1 firing about an inch before the top lower belt, or approx. 135 degrees retarded.
"Dammit Jim, I'm not a mechanic, I'm an audio engineer!" I've gone as far as logic, Chilton, the green books and Bentley can take me. I'm hoping the deep experience on this forum can help with suggestions.
Back story: Car ran great for six years through upper midwest extremes. Choked to a stop one morning. Towed to a "performance shop" that had worked on the car before. They said gunk in the tank had clogged the in-tank pump sock and the pump had burned out and taken the pump relay with it. Replaced pump with new pump & sock from IPD + relay. Shop then said it needed a new aux air valve. Replaced that and it would start, but it would die under load. They told me it was a bad engine design and they were done it. I managed to get it home by revving it in low and doing two blocks at a time. The main pump was complaining loudly, so I replaced that, but no joy and low (18/38 psi) control & line pressures.
Thinking the problem must be downstream, I replaced the fuel filter, blew out the lines, had the WUR and fuel dist re-built, etc. etc. In the end, it turned out the in-tank pump from IPD had impressive flow, but not sufficient psi for the main pump. Installed new in-tank pump = all fuel pressure specs good. Oddly, now it wouldn't start at all. I wanted to make sure the timing was correct, so I replaced the timing belt and tensioner, distro, cap/rotor and coil. Nope. Also swapped an ICU from a salvage pull. No change.
Any suggestions or ideas would be most appreciated!
Note: the 1979 244 DL doesn't have a MAF, crank sensor, throttle switch or IAC. The engine is a B21F with K-Jetronic.
Sorry - no pics. Seems to be a logistical ptoblem uploading to the site.
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TDC with dowel and 135 degs, are you sure that it wasn't on the exhaust stroke? Remove the oil cap and check to see if the cam lobs are pointing upward in a V.
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Thanks. Yes, I pulled the valve cover to make sure the cams were at 10 & 2 o'clock.
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The reluctor is keyed by a tiny pin which fits into a slot created when the groove in the reluctor matches a groove in the dizzy's shaft. The pin can become dislodged (pretty difficult to do) or rust away (I've seen it). -- Dave
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Pictures would indeed be a help. If you can host them somewhere, you don't need to "upload" them to Brickboard. Include the URL in the img src= html code to have them display inside your post, or just post the URL and we can have a look.
I say pics would be a help, and I specifically mean a pic of the top of the distributor with cap and rotor removed. Or at least the cap removed. 135 degrees, whether crank or cam, is not compatible with combustion creating power.
What it sounds like is your remanufactured distributor is not aligned. The reluctor's trigger wheel is locked to the shaft by a tiny pin, normally, and maybe this didn't happen or got lost.
So, if you show me yours, I'll go take a photo of mine, also a 79 244DL. This should verify in your mind whether the dizzy needs to be pulled.
EDIT: Never mind. I see you already got this "arcane" suggestion from Ian on Turbobricks with plenty of imagery. http://forums.turbobricks.com/showthread.php?t=326905 Good luck!

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Art Benstein near Baltimore
Always keep several get well cards on the mantel. If unexpected guests arrive, they'll think you've been sick and unable to clean.
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Hi Art,
Thanks for your reply.
Here are the pics on another forum: http://tinyurl.com/hpsnr3w
I'm going to check on the air boot & distro ring today.
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Have you tried using a "starting fluid" introduced into the intake manifold through a vacuum opening?
It should fire and run shortly if the timing and spark are right.
Have you check the plugs to see if it's getting fuel.
You had those mechanical fuel components of this system messed with. I sure hope they knew what they were doing as I doubt there are many shops or people that do.
The control pressure regulators and the fuel distributors are very precise and expensive to replace nowadays. They are very robust but you cannot, cannot, let them get dirty with old gas.
When you check that flap, by blowing compressed air under it from the air filter side, it only takes the slightest puff to make it lift when the engine is off and under rest pressure. It sounds like you have check all of that since you know it's centered.
It appears you had enough issues with the main pump. I hope you have the right one in there now.
The later LH pumps are not the same. Make sure the pumps outlet check valve is working as it may have been transferred from an old pump. It may be full of trash or have a broken spring. They used to be an $11 separate item sold by the dealer.
The replacements may fit either K or LH pumps, if you need one, but I don't know this for a fact. A check valve is a check valve though and I suspect, they didn't make two different ones to do the same job.
It's got to stop back flow or you can crank the engine for a very long time.
Also by the way there is a dot on the face of the intermediate gear that drives the distributor. It lines up to a line or dimple on the inside lip of the plastic timing cover.
It's there to locate the gear dot at the "three 'O clock" position. It's very hard to see and I use a mirror to prevent a parallax view.
One may think it's not necessary as long as the rotor points to the number one wire or lines up to that rim Mark.
This can be correct and is a reference to to use in that way. Then again, you have to remember that this is a "rubber" belt and you need to know that you have all the slack out between each of the three sprockets when you set the tensioner.
All Those marks on the belt go away on used belts so consider them as redundant not absolutely needed.
With A New or Used belt, Afterwards "always" roll the engine around, by hand, a couple turns to double check that the marks come up let alone the spark rotor. One tooth can affect performance if nothing else. A no start, no run situation calls for a broken belt check for a cam not turning.
You want the center of the rotors blade width line up to the terminal because as the engine speeds along the Sparks Duration needs to cover that width. A strobe light helps fine tune the reluctor and rotor on these years of cars up to the LH 2.4 with a CPS.
Art brings up a very valid point when he talked about that and rebuilds.
I bought a motorcycle for a $100 once because it would not start and only popped. It turned out it had a $.30 bolt broken that held the cam in place for the points. He was mad and I had the "C" note stashed away.
In closing,
It is pretty much a consensus, that we on the board, don't trust all the rebuilders. The older the cars system becomes, the more obsolete and so does the talent to rebuild them, so be aware of box stores.
Hope you find the issue.
Phil
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Yes, I found the pix on even yet another forum, Volvoforums, before I found this, and clearly the reluctor trigger wheel is out of sync. Nice pic. Linked from Volvospeed:

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Art Benstein near Baltimore
A man's knowledge can never outweigh his experience.
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"the timing light shows #1 firing about an inch before the top lower belt, or approx. 135 degrees retarded."
Don't bother with the timing light until you get it firing.
Remove the distributor cap and rotate the engine to TDC. Ensure that the rotor is lined up with the line on the distributor rim by loosening and rotating the distributor. (Thus #1 cylinder will fire at TDC. You can adjust timing after you get the engine running at TDC.) Tighten down the distributor.
Replace the dist cap and check that the firing order is 1-3-4-2 clockwise.
Try starting the engine. If it doesn't start, check for spark at each plug. I carry a spare spark plug which I use to check for individual spark without having to pull spark plugs (just spark cables).
--
1980 245 Canadian B21A with SU carb, M46 trans, 3:31 dif, in Brampton, Ont.
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Thanks for the reply. Yes, I've done TDC > checked cam/crank indexing / spark on all plugs / checked distro to plug routing / rotor is lined up correctly with mark on distro rim, just before #1 plug.
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