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Manual transmission, reverse does not engage, ideo 200

My 1989 240 has 5 speeds, but now no reverse.

The sliding knob which is normally used to shift into reverse seems not to be engaged with anything.

Here is a video which shows the situation.

https://youtu.be/mbg-XW_wCBo

Is this an easy fix?








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    Manual transmission, reverse does not engage, ideo 200

    The plastic pull rod inside the shift handle probably broke or became detached. Either way, it should be replaced which is most easily done by removing the shift handle assembly which will require a trip under the car.

    Volvo USA says this part is NLA, but I just checked the GCP website and they show them as still available and they should be less than $10.00.

    Because we thought this part was discontinued, we had some copied via a 3rd party with a 3D printer and we have needed to use or sell 1.

    If you get stuck and you need to get the car in reverse, you can pull up the shift boot and then remove the 2 bolts that hold the reverse lockout plate to the shift support bracket that is attached to the transmission. You can then put it in reverse. Use a marker or some paint on the reverse lockout bracket around the edges of the 2 bolts before you remove them to act as witness marks so you can put the lockout plate back in the same position.

    FYI, driving with the reverse lockout bracket removed can be tricky as it can be hard to know when you are shifting into reverse or 1st gear and finding 2nd gear can be fun too.
    --
    Eric
    Hi Performance Automotive Service (formerly OVO or Old Volvos Only)
    Torrance, CA 90502
    hiperformanceautoservice.com or oldvolvosonly.com








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      Manual transmission, reverse does not engage, ideo 200

      I used stainless steel safety wire to repair the broken reverse lockout on one of my daughter's 740s. Two years later it is still working fine. Sorry, no pictures.
      --
      john








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    Manual transmission, reverse does not engage, ideo 200


    It is more likely that the pull rod which chup mentions is broken. I doubt if the rolled pin is broken.

    And it's a pretty self explanatory repair. You don't have to remove the shifter. But you do have to remove the boot and drive out that rolled pin to remove the outer shell of the shift lever. That outer shell will offer some resistance but it will come off.

    Once you get to that point you'll see what's what.

    The only problem is the pull rod is a hard to find part.

    I'd suggest you remove the shift knob and see if the pull rod is still screwed to the detent knob. If so the rod is broken or damaged.

    It's unlikely but maybe the small screw that fastens the rod to the knob has worked loose and is down inside the shift lever. I wouldn't count on it though.


    --
    '80 DL 2 door, '89 DL Wagon








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    Manual transmission, reverse does not engage, ideo 200

    Years ago I had a standard which had this problem. If you pull the boot up you will see where the bar or cable (I forget which) lifts the safety allowing it to go into reverse.
    I don't recall it being a really difficult thing to fix.
    Nice video.








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      Manual transmission, reverse does not engage, ideo 200

      Yes, CHUP is sort of correct if you can define what is "fairly easy" is.

      The the rubber boot is held down by four plastic punch in pins at the VERY Far corners of the boot.
      You will have to get at the heads of them by lifting up the carpet easily and try not to tear a corner.
      A bent forked tool is more helpful than just a tip of a screwdriver but use what you can.

      From what I see in the video, that ring you are pulling up on is not spring loaded first of all. Completely disconnected.
      This means that that ring is no longer engaged inside the column to a lifting shaft or something called that.
      That black ring is pinned to the shaft with a tiny split roll pin.
      As I remember you might be able to see it from the outside (?) maybe from the console side though?

      On the bottom of the fore mentioned shaft, is a screw sticking out the rides against a "lock out plate." It keeps the shift lever from rotating over the shift rod in to the reverse gate slot in the top of the transmission.
      That screw head gets lifted over the top to ride on top of the lock out plate and holds the ring and shaft up against spring pressure.

      It's like CHUP says, it might be easy if the problem you remove the stick itself and see what's going on.

      This can be done by removing a snap retaining ring from down in the bottom of a recess below it.
      Only problem ( the hardest part) is the stick is holding on to the transmission shift rod. The is a pin through it and an Allen Head set screw holding that pin, (here goes) that is only accessible from under the car.
      Once that is removed the stick will lift completely out from the bracket the retaining clips comes from.

      My thinking it is the tiny roll pin, about 1.5 to 2 mm in diameter, has broken and you will have to replace it.

      Hope this helps you decide that this is NOT a "mission impossible!"
      (:-)

      Phil







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