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Timing belt replacement- getting it right the first time

In a recent post a question came up about lack of performance after a timing belt change. It is really easy to get the timing belt off by one cog and it can turn your car into a real dog. I decided to post my procedure for insuring that the replacement belt is indexed properly (assuming the old one was). I started a new thread because that thread was not specifically about the replacement of the belt but rather an issue that might have been improper indexing of the new belt.

I submitted this to the FAQ quite some time ago and I believe it is foolproof (but given enough time and timing belt changes I can probably figure out a way to screw it up as well).

Randy
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Indexing the Timing Belt Markings. [Tip from Randy] Lets assume the belt that is currently on there is correct. All you want to do is replace it with a new belt- you want all the orientations to remain the same.

Mark the current belt in some permanent way in relation to the gear. If the timing marks on the gears match up with an individual cog on the belt that will be perfect- if they don't you might have to make your own marks on the gear (fingernail polish comes to mind). The point is once you have the belt indexed to the gear arrangement you can easily remove it and you could put it right back on and be confident of getting it correct because you have the index marks on both the belt and the gears. So all you have to do is take the indexed belt off and carefully transfer your index marks on the old belt to the new one.

Do this very carefully and be sure you match cog for cog as you move around the belt and mark the new belt exactly like the old one. BE CAREFUL to double-check the markings before going back to put it on. You might want to mark the front of the belt for reference in relation to the front of new belt. Some belts are already marked when new, but I always mark my own.








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    Timing belt replacement- getting it right the first time

    I have only done timing belts three times on B230s, recently on my ’92 245.

    Pretty sure it is off a bit, but it is running fine. The ECU on the '92 apparently has compensated. I was not feeling well in hot sun and in a bit of a hurry. One day I will pull it back down and re-align.

    This might help some new to doing the job.
    1) The mark on the intermediate/auxillary pully should match with the nub on the rear plate, but is hard to see. I was given the hint to use a cell phone for a picture if mirror is not available.


    --
    "Do you think that's air you're breathing now'? (The Matrix 1999) '94 940T (400K+), 92 245 (250K+K)







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