Volvo RWD 200 Forum

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Replacment alternator brush and regulator 200

can you replace the brush and regulator on the alternator without removing the alternator?








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Replacment alternator brush and regulator 200

Remove the battery negative cable.

Once you have removed the old brush/regulator assembly, inspect the commutator for excessive wear. Do this with a mirror, a strong light and rotate the alternator pulley in increments. You will have to loosen the belts.

During installation you will need to retain the new brushes in their holder with a small drill bit. Once the brushes clear the edge of the commutator , the drill bit is removed.

While your at it, check alternator ground wire, bushings and belts. Also the wire to the oil pressure switch for insulation damage or breakage at the connector.








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Replacment alternator brush and regulator 200

Use a rubber band or piece of string to tie down brushes for easier installation/replacement.








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Replacment alternator brush and regulator 200

Yes...assuming you have a short enough screwdriver.








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Replacment alternator brush and regulator 200

I've done it 2x on my Bosch alt in my '85 244. A small mirror was helpful.
Dukester '85 244 M46 249K







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