Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 9/2004 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

2-3-1 and 2-3-2 Engine Codes/ Check Engine Light 200

My son just installed a replacement automatic transmission in our 1992 245.
The car is back home now and it decided to throw a check engine light. Together we read the codes last night and got the 2-3-1 and 2-3-2 codes for being too rich/too lean at idle and at speed.

There is a hole in the exhaust manifold down pipe. Could this have anything to do with the codes? I'll have to see if I can pull one from the junk yard.

The car idles rough at first, but that pretty much has been the case since we swapped in a B cam.

Tomorrow we will check the flexible intake hose and tighten down the intake manifold nuts in case there is unmeasured air getting in.

Any other tips?

Thank you,

Tom








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    2-3-1 and 2-3-2 Engine Codes/ Check Engine Light 200

    The exhaust leak works pretty much the same as unmeasured air getting in. I remember being quite happy I cured a 232 by fixing a leaky exhaust manifold gasket at #4. It seemed like a small leak.
    --
    Art Benstein near Baltimore

    A gossip is someone with a great sense of rumor.








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      2-3-1 and 2-3-2 Engine Codes/ Check Engine Light 200

      Thanks Art! I hoped you would reply.
      I'll try and get a junkyard manifold/down pipe and see if that cures things.
      I'll also do a once over of the air intake tube from the AMM to the throttle body and also make sure the intake manifold is secured tight.

       photo 240ampC70_zpsd2b4aba9.jpg








      •   REPLY TO THIS MESSAGE    PRINT   SAVE 

        2-3-1 and 2-3-2 Engine Codes/ Check Engine Light 200

        And check all vacuum line ends, the accordion hose between the MAF (or AMM, of you state this already), air intake port (manifold, if fuel injected, we call these intake and exhaust ports, if we were in the Commonwealth) gasket (check air intake port nuts for torque, yet don't crush the gasket, specially if it's original, injector seals.

        The leak in the header pipe can be a cause. Also, check all exhaust unions from the cylinder head to the catalytic converter intake.

        The hardware is weak between the header output and the catalytic converter intake. You may have the spin metal donut gasket or the flat flange interface. Inspect it and remedy.

        Be careful of old cylinder head to exhaust port retainer hardware. The studs can rust and futzing with them can cause the studs to fail.

        Use water with some dish detergent and spray around exhaust unions for leaks when the car is cold, spray on just before and after you start it up.

        Also, be darned certain the mechanical hangar from the North American passenger side bell housing to the end of the header pipe is in place and supporting the exhaust system weight at that point.

        Good luck finding a junkyard header pipe to fit you 240. New ones are not so pricey.

        Hope that helps.
        --








        •   REPLY TO THIS MESSAGE    PRINT   SAVE 

          2-3-1 and 2-3-2 Engine Codes/ Check Engine Light 200

          Thanks Kittysgrayvolvo.

          Yes, that pipe that goes from the exhaust manifold to the catalytic converter is toast.
          Right at that connection point, the bracket rotted away and now there's a hole there.
          Need to pick up a replacement pipe.

          Anyone know what I need to buy to make all the new connections?

          6 studs/bolts and 12 nuts?
          What's inside, some sort of metal o-rings?

          Any part numbers or website links to the right parts I need to buy would be great.

          Thanks,

          Tom







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.