Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 1/2009 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Loose driver's exterior door handle 200 1991

With 120,000 miles on the car, I am noticing that the driver's exterior door handle has some "free play" - the other three are tight, no free play. My experience with this sort of thing on other cars is that eventually it just comes loose. Is some part wearing out? How do I determine just exactly what is causing it to be loose? Are there screws that might be coming loose? Do I take off the door panel and have a look/see? Does this require special tools?
Any advice from someone familiar with this would be appreciated.

Jerry

faof2
New Member
New Member

Posts: 19
Joined: June 25th, 2009, 10:14 pm
Location: San Diego
Model and Year: 1991 240 DL4vlvws








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Loose driver's exterior door handle 200 1991

    Yes everything you said is true!

    120,000 equates to several thousands of openings but that will change when it quits! (:-)

    Yes you have to pull the panel.

    Special tools are not really needed to fix the mechanical part. Normal size hands to release some clips and rotate a tiny piece.

    Pulling the clips from the door requires a thin but reasonable strong forked spade tool.
    You want to try to grip around the shank applying pressure directly under the heads of the clips.
    If you do not get a pressure to squeeze the cardboard against the head squarely it will pull out of the cardboard panel in a heart beat!

    Especially where at the lower edges and corners. That is where the cardboard can get damp and soften over time!
    Car makers with all their vast years of building experience just keep using the same old cheap methods.
    The Later/newer cars are using more plastic but it gets brittle and there we go again.

    Ah, You do know that Battle Creek is not far from Motown! The grand kids of Snap, Crackle and Pop, became automotive engineers! (:-) Not one of them work in the engine departments but only in the quickly to assemble body part areas. That's because in the engine area, you got to be able to keep in-tune! (:-)

    Seriously,
    If you catch the slack soon enough the wear may not be to severe. The adjustment of the lifting rods fork to the latch arm on the inside maybe all it needs!

    Someone on this board might pop in with a link with pictures or try the FAQ's. Even under other models might be close enough to help!

    Phil








    •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

      Loose driver's exterior door handle 200 1991

      Failure of the zinc alloy door handle mechanism is common, especially at the driver door. Find a rear door handle at a JY and replace it. I 'repaired' mine by drilling out the worn pinned in hinges and the stop and replacing with machine bolts. Aftermarket Chinese handles are available for about $40 but do not have a good recommendation from folks that have used them. I replaced a non driver door unit with one and it has been fine so far but doesn't get much use.

      Pay attention to the advice on carefully removing the door card! Excellent chance that several are going to pull out of the old fiber board. Harbor Freight sells a panel removal tool for about $8 that is you best chance to salvage the card.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.