960 is a good car but not for faint of heart if you do not enjoy maintenance. It is nothing like a 240. Previous post on this subject from S/V90 forum:
FYI I also had to recently replace the rear cam seals after my short-trip driving wife caused condensation form in the crankcase during very cold weather. Switching to synthetic oil and cleaning PCV/breather system solved that problem. I also had to replace a door hinge. Oddly, one from an old 240 fit.
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posted by Adirondack Blues on Mon Dec 23 23:20 CST 2013
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last visit: Sun Mar 2 16:13 CST 2014
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We bought a '98 V90 several years ago with 205k miles. I have been driving and fixing 240s for a long time, so when a nice V90 came up, we jumped at the chance to replace my wife's rusted 240 sedan with something a little more glamorous.
The V90 is a nice car. Faster and more much more refined than a 240, with arguably better handling. It is roomier and much quieter than a 240. Think luxury touring and that describes the car.
The six cylinder engine is pretty bullet-proof, although high mileage cars may use oil. Ours is no exception. Be sure to change the timing belt! Unlike the 240, a broken belt will destroy the engine.
We purchased the car at 205k, reasonably well maintained. All maintenance, including T-belt, waterpump, front brakes, etc. was done by the local shop I bought it from immediately prior to sale.
In 30k miles, I have done the following repairs myself (along with regular oil changes and maintenance such as air filter, pcv, etc.):
Replaced 2 ignition coils (V90 uses a coil-over plug design)
Replaced starter (a bit difficult but doable)
Replaced front control arms and all bushings
Replaced ball joints
Replaced sway bar links (twice, due to low-quality aftermarket parts)and swaybar bushes
Repaired leaking power steering reservoir.
Replaced serp belt tensioner and idler pulleys; new serp belt
Repaired power actuated driver seat (again, a pain)
Repaired horn and broken clockspring
Resealed leaking sunroof and windshield. Replaced all windshield trim.
Replaced rear brakes/rotors
Vacuum and recharge AC
Replaced entire exhaust cat-back
While it is a good car, still there are lots of funky problems. None of them are life-threatening, but it depends on what you can personally deal with yourself and what you have to have someone else do. For example, just the power-seat issue alone would have been close to a $1000 repair at the shop.
There are many more annoying electrical gremlins and gizmos that can break. Access to most components under the hood is somewhat more difficult than on a 240. The multi-link rear suspension is very hard for the shade-tree mechanic to work on. The climate control system is complex and somewhat difficult to work on. Even simple things, like removing interior trim, dash components, etc. are more complex than a 240.
It is a reliable car, but you have to keep up with it. I'm sure I could think of more pros and cons. Basically, I would not hesitate to buy another if I found one in good condition. I still prefer my '93 240 for simplicity and general durability/reliability.
-Andy R.
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