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1995 Volvo 960 - 900

1995 – 960
I’m relatively new to the world of Volvo after purchasing a 960 last September from the original owner with 77k miles on the odometer. The car runs great but over the past few days a burnt smell has come through the ventilation system. It can probably best be described as a “burnt metal” or electrical smell. I suspected a bearing; however I raised the hood and didn't hear any obvious or unusual noises or see a pulley that was sticking. The car is running great but I’m afraid to get too far from home with it under the circumstances. Any ideas or recommendations are appreciated. Also, the car is loaded with the exception of heated seats. Would installing seat heaters require me to purchase new seats?








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    1995 Volvo 960 - 900

    Dear Gravitt,

    Hope you're well. To hanacaptain's sound advice I'd add only that you should not drive the car even 10 feet, until you have changed the timing belt, timing belt tensioner, idler pulley and water pump. If you want a shop to to this work, DO NOT drive the car to the shop: have it towed or put on a flat-bed truck.

    The reason: the 960's engine is of an "interference" design. If the timing belt breaks (or if there's a failure in one of the other items above-listed) valves strike pistons. Bent valves require a head re-build, which costs about $2,500, if done at a shop. If a valve should knock a hole in a piston, the engine is ruined.

    This may sound alarmist. But I've read too many posts from those bewailing the nasty results of failing to be sure that the timing belt (or tensioner, idler pulley, or water pump) had been changed.

    If the prior owner does not have documentary proof that the key parts have been replaced - a receipt with date, mileage, and a list of parts changed - get these parts changed and do not drive the car, until the work has been done.

    If you do not know well the shop at which this work is done, ask that the replaced parts be returned to you, along with the boxes from the replacement parts. In this way, you can be "sure" that your car has new parts.

    Hope this helps.

    Yours faithfully,

    Spook








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    ANSWER 1995 Volvo 960 - 900

    Congratulations on you acquisition. I have a 1995 960 and love the way it drives. You can install the seat heaters without changing the seats. The heaters are pads with heating wires built in. You can slide them in between the leather and foam bottom and back cushions. You will need the console switches, and the green relay that is attached to the seat bottom cushion. You should be able to find all these in a junk yard.
    However by far the most important thing is to get the timing belt changed immediately if you don't have documentation that it has been done. It is due at 70,000 miles. If it fails, the engine will be ruined. You should change the tensioner, idler bearing and water pump at the same time. Failure of any one of the components is the same result as a failed timing belt. Not sure about your smell, but it could be associated with a failing timing belt component.
    Hope this helps.
    John

    This post has been marked as an answer to the original question.








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      1995 Volvo 960 - 900

      Thanks for the advice. I took the car to have the fuel rail serviced and the technician stated: "the timing belt has already been done." In looking through the receipts though - it appears the timing belt was in fact changed; however, I do NOT see where the the water pump, idler bearing, or timing belt tension-er was changed.Now I'm afraid one of these bearings is about to freeze and may be responsible for the "burning metal" smell. Thanks for the advise - you guys might have just saved me $2000.








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        1995 Volvo 960 - 900

        They should all be done at once while the belt is off but if there is not absolute proof in your hands, have it done, no matter what anyone tells you has been done. Unless there is a receipt showing everything done it is not worth the risk. I know plenty of former 960 owners who would have loved to have been in your shoes at this point. Having a well running 960 is a GREAT and increasingly rare thing. It's not hard to keep it that way if you get the work done and again at the intervals.

        I have no idea what the smell is. Have it checked out when a competent Volvo mechanic does the timing belt work, which is not that expensive or difficult to do.
        --
        A bottle of oil and some basic tools in the trunk. The highway is calling. Always remember the difference between durability and reliability. Embrace the old Volvo in your driveway. She's eager to please and, with a little TLC (and a few headaches), sh







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