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Vacuum Hose for Vents where does it plug into manifold? 900 1994

Hello Bricksters - I just purchased a 94 940 Wagon. I noticed the vents are not switching when twisting the knob. Under the hood the intake manifold gasket is new and seller told me he had the heater hoses replaced. Looks like the water valve is new also. The vacuum hose coming from the vent control through the fire wall is unattached just hanging there. I am trying to find where it plugs into vacuum but after an hour of searching can not find any open vacuum port to plug this into. Since the manifold was taken off to do the heater hoses, the mechanic must have removed this vacuum line and did not put it back. On my 740 wagon there is a big vacuum hose going to a T for this but this does not exist on the 940. Anyone know where this should plug in? Lots more vacuum hoses on this engine compared to my 91 740.

Thanks for the help!
Greg








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    Vacuum Hose for Vents where does it plug into manifold? 900 1994

    Dear gregorythomas,

    Hope you're well. I use as a reference, in what follows, a B230FD engine, installed in a '94 940. I stood beside the engine, on the driver's side, at a point on the fender, where the wheel well's arch reaches its highest point (relative to the ground).

    At the top of the intake manifold, there is a vacuum hose, that attaches to a port on the intake manifold, just behind the front-most hex bolt of the throttle spool bracket (the bolt head closest to the front of the engine). From the manifold's port, the vacuum hose runs towards the firewall, on which is mounted a major wire harness.

    What follows is included on the off-chance it will be helpful. That major wire harness is enclosed by a black corrugated plastic sheath, about 1" (25mm) in diameter. That major wire harness runs towards the passenger side of the engine bay.

    The vacuum hose is clipped to that major wire harness, and enters a black-and-white vacuum check valve. When the vacuum hose exits the check valve, it enters a down-ward pointing corrugated black plastic protective sleeve, about 3/8" (10mm) in diameter. The vacuum hose emerges from that protective sleeve and enters a black rubber nipple on the firewall. That rubber nipple is behind the heater hoses.

    If your manifold does not have the above-described port, then it is possible that the intake manifold was replaced. However, the replacement unit did not match exactly the factory-original unit. As a result, your intake manifold lacks the port, above-described.

    In that event, a "T" splice might suffice. At a Home Depot / Lowe's you should be able to get a brass "T" in hose barb format, that can be used to join vacuum hoses. Such a brass "T" will have arms about 3/16" in diameter.

    Hope this helps.

    Yours faithfully,

    Spook








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    Vacuum Hose for Vents where does it plug into manifold? 900 1994

    if you stand on the passenger side of the car and look at the intake manifold you will see a small 3/16 of so male plug extending from the midddle of the manifold just passenger side from where the air mass meter according hose fastens.

    look in the middle between the 4 parts of the manifold (one to each cylinder)

    this picture , enlarge and look for the number 8 or 9. this is the nipple

    http://www.volvopartswebstore.com/showAssembly.aspx?ukey_product=1179414&ukey_assembly=243618&ukey_make=865&ukey_model=20180&ukey_driveline=0&ukey_trimlevel=0&modelYear=1994








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      Vacuum Hose for Vents where does it plug into manifold? 900 1994

      Thanks TRICHARD!
      I printed that out and compared it to my '94 945 LH2.4 manifold. Here is what I found:
      From the perspective of standing at the drivers side front wheel and looking at the manifold.

      From the throttle body there are two hoses that both go to the charcoal canister (i think for the EVAP system)

      On the manifold left hand side nipple pointing toward the front of the car has a hose that goes to the Fuel Pressure regulator.
      On the manifold right hand side nipple pointint to the rear of the car has a big hose goes to the brake booster.

      On the manifold top side pointing upward toward the sky there are three nipples and a plugged port:
      1 hose goes to the flame trap
      1 hose goes to a white rigid tube that heads back toward the drivers side fender and terminates in a T that goes to some vacuum switches (cruise control?)
      1 hose goes to a yellow rigid tube that heads back toward the driver's side fender and also terminate in a vacuum switch (cruise control?)

      On the manifold bottom side is a large port coming from the IAC.

      So I don't seem to have a place to plug the black rigid tube for the HVAC vent motors. To test that the vent controller was working I unplugged the hose from the Yellow rigid tube and plugged the black rigid HVAC hose into it. Started the car and the vent controller knob worked like it should. I'm wondering if i should just get a rubber T connection and connect the Yellow rigid tube and Black rigid tube to that vacuum port.

      Good news is i know my vents work.
      Thanks
      Greg








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        Vacuum Hose for Vents where does it plug into manifold? 900 1994

        i suppose you have 2 choices.

        1, look for a nipple without an appropriate sized hose attached

        2 or buy a tee and make it work


        normally the nipple for the flame trap has one above it for the vents








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          Vacuum Hose for Vents where does it plug into manifold? 900 1994

          Thanks again! In using this forum, I learned that my 940 is equipped with both an EGR system and a Pulsed Secondary Air system. The nipples that I showed going to a white rigid hose and a yellow rigid hose are not part of the Cruise Control as I guessed but part of the EGR and Pulsed Air. So I took your advice and looked closer. The yellow rigid tube is supposed to go from the EGR controller on the left front fender to the EGR valve under the intake manifold, not to a nipple on the manifold. And sure enough, the EGR valve has a small piece of a broken rubber hose on it's inlet. So I know that the nipple connecting to the yellow hose is where the HVAC vent controller should go. I just need a bit of vacuum hose to make the EGR controller to EGR valve connection good.

          Next up, getting the cruise control working!
          Thanks
          Greg







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