Volvo RWD 444-544 Forum

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enigne oiling; front suspension 444-544

1. Decided to tear down my engine, on account of--upon removal of the head--discovery of lots of coked lube oil, like stalactites almost. Fairly straightforward, but what is the function of "nipple", part no. 418416, which (if it had a hole in it) would spray lube oil into the meshing timing gears? Mine appears to be a solid block of brass on top of a threaded pipe. Am I missing something?

2. Car has been bent, and someone worked on the right side suspension and welded on the caps that cover the top and bottom of the kingpin. Do I have something to worry about here?

Thanks in advance,

Al








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enigne oiling; front suspension 444-544

A picture of the welding you mentioned would be most helpful...
--
-Matt I ♥ my ♂








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enigne oiling; front suspension 444-544

Don't know how to attach a photo, but all it would show is 4 small spot welds spaced arount the cover plate. The car handled OK and steered well, so maybe I will just wait it out and pretend it's a Ford, and the offending part will eventually fall off.








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enigne oiling; front suspension 444-544

So kinda sounds like precautionary welds rather than structural, and something that can be ground off when time comes to take it apart...

If you have or can take a picture, feel free to email it to me and I'll get it posted. forcefieldmatt-at-gmail-dot-com

-at- and -dot- to be replaced with @ and . respectively, of course.

--
-Matt I ♥ my ♂








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enigne oiling; front suspension 444-544

Hello,

Those caps are small Welsh plugs and they are there to keep the grease in and the dirt out.

The Welsh plugs have to be removed to remove the king pins and who ever was there last probably did not know how to install the Welsh plugs correctly so they tack welded them in place which should be okay.

--
Eric
Hi Performance Automotive Service (formerly OVO or Old Volvos Only)
Torrance, CA 90502








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enigne oiling; front suspension 444-544

As mentioned, there should be a hole in the cam gear sprayer. If the engine is really gunky (which obviously implies massive neglect in its past) it can be obscured, it's rather small. But it's unlikely that it's not there, or blocked, unless the gears are destroyed.

The kingpin is held in place by some bolts through the upright perpendicular to it - the bolts slide through holes and into grooves on the kingpin. The caps top and bottom are merely there for grease/dust control. Odd that someone would weld them, unless they were having trouble making them stay put.

The kingpins are one of the few parts I haven't yet had apart on my PV. Although I did spend a few hours last fall working on them - they'd stopped taking grease quite a while ago. Plus the disc brake swap blocks access to the grease ports as well, to opportunities to grease them got rarer (if you have to take the wheel off and unbolt the caliper, you tend to not do it as often). This went on long enough that it became rather urgent that I grease them somehow, or just order off a rebuild kit (which isn't cheap). So I took off the calipers, took off the 50 year old grease fittings, and cleaned out all the hardened old goop behind them that I could, cleaned it out with brake cleaner as well as possible (leaving it all assembled), and put the grease fittings back on. And they all took grease, finally.

This was after I'd replaced 3 of the 6 sets (both sides) of metal bushings on the A-arms. I didn't want to have to buy any more pricey front end bits for a while. At least they're still available.
--
'63 PV544 rat rod, '93 Classic #1141 245 (now w/16V turbo)








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enigne oiling; front suspension 444-544

Just under the square head is a tiny hole that sprays oil. Make sure it and the tubular
shank are open. Yes, it will lube the timing gears if it is not stopped up.
I haven't had a PV since 1970 so I have forgotten the kingpin rigging.
--
George Downs Bartlesville, Oklahoma








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enigne oiling; front suspension 444-544

1) I expect you are indeed missing something. And that would be the hole :) See image of new part below.

2) Probably better answered by someone that knows what loads are on that suspension.. I'd probably drive it carefully, but man, I don't like it.
--
-Matt I ♥ my ♂








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