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Battery Light still on after Alternator replacement. Battery is good. 1998 S90/960 900 1998

Hi: I have a 1998 S90 (960), with the standard straight six engine. 104,000. miles. For the last month the battery light has been coming on, then it would turn off. Now the battery light remains on. The alternator is the original Volvo one that came with the car.

I took the car the my local auto parts store and had the the charging system tested. Battery tested good. The alternator had low output voltage.

I purchased and installed a new alternator (Bosch re-built). The battery light continues to remain on just like before. I swapped out the battery, with a known good one, that was fully charged, just to double check.

Why is this battery light remaining on? Any assistance would be appreciated.








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    Battery Light still on after Alternator replacement. Battery is good. 1998 S90/960 900 1998

    Dear Mr. Tool,

    Hope you're well. It may be that the thin red wire, that goes from the back of the alternator to the battery warning light on the instrument cluster, is: (a) broken partly or completely or (b) has corroded contacts. If one or both of these conditions obtains, the alternator may be in fine working order, but not charging.

    Through the thin red wire, arrives at the alternator, the initial ("excitation") voltage, that starts the charging process. If this "excitation voltage" be not present, the alternator will not charge.

    Eventually, the battery will be depleted and the car will stop. Most cars will run for about a half-hour "on battery" alone: run-time depends on, for example, whether or not the headlights are in use and the battery's condition.

    If you have a multimeter, check the alternator's output. Check the battery, to see if it is fully charged, when the engine isn't running. A battery, in good condition should produce a reading of about 12.6-13.0 Volts. When the engine is running the reading at the battery (red probe on battery + pole and black probe on battery - pole) should be 14-14.5 Volts.

    If, when the engine is running, there is no increase in the reading at the battery, then the alternator is not charging. I'd inspect carefully, the thin red wire.

    If the alternator indeed is charging, then I'd suspect a fault with the flexible circuit card, at the back of the instrument cluster. Usually, when such problems develop, more than one indicator light malfunctions.

    Hope this helps.

    Yours faithfully,

    Spook








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      Battery Light still on after Alternator replacement. Battery is good. 1998 S90/960 900 1998

      Thanks: At the battery with the engine not running I have 13.36 volts. With the engine running I have 14.2 volts, so I believe the battery is in fact charging with the new alternator.
      I thought that maybe a ground wire from the alternator case to engine/battery ground was broken. But I never saw one when installing the new alternator. I'm very familiar with 240's that have this ground.
      I jumpered a ground from the alternator case back to the Neg (-) battery terminal. No change in the battery light. It remains on.
      I'm going to check for 12 volt voltage at the small D+ spade terminal on the back of the alternator, and the integrity of the little "red" wire that attaches to it.

      Thanks for the help....Mr. Tool....Happy Holidays!








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        Battery Light still on after Alternator replacement. Battery is good. 1998 S90/960 900 1998

        I just checked the voltage at the D+ spade terminal at the back of the alternator and ground with the ignition on (car not running).

        The voltage is 1.5 volts.

        Is this the proper voltage for the "excitation voltage" or shoud it be 12 volts?

        Thank-you .... Mr. Tool








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          Battery Light still on after Alternator replacement. Battery is good. 1998 S90/960 900 1998

          The D+ is measured with the engine running. It is the unregulated voltage generated by the alternator and it should about 14 volts. If you have less than that I would imagine the alternator is bad or you have a huge load on the electrical system .








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          Battery Light still on after Alternator replacement. Battery is good. 1998 S90/960 900 1998

          Hi,


          You have to remove the wire first before measuring it.


          Goatman







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