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Blower Motor Blues 900 1991

Hi,
I just replaced the blower motor in my '91 940 turbo...with help from kind members here. I installed a 4 Seasons model # 35318. The motor works BUT the volume of air that comes through the vents is now Much Less than before. Does anyone have any ideas or suggestions?
Thanks








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    Hello,


    Chinese motors suck. I don’t have any more information for you, except that if you apply a known 12V to the blower motor and it still is not performing, you may have a defective motor.


    Goatman



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    Does it operate on all the speeds or only one? The blower motor resistor has to be connected in order for all the speeds to work.



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      Hi Steve,
      All speeds work but you can barely feel any airflow through the defrost,floor or front facing vents..even with the fan on "high".



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        Are you sure the motor is correctly seated and there are no air gaps at the box? If the blower box is not airtight, it will force the air out those gaps rather than the vents. Also, there should be a soft rubber gasket/mount for the motor.

        Following replacement of evaporator and blower motor in my 940, I experienced lackluster airflow--and this was the cause. All sealed up, I'm now quite satisfied with the Four Seasons blower. Perhaps a hair less volume running at full-tilt, but still adequate for a Virginia summer day.

        john



        --
        1989 245 236K / 1993 945 127K



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          Hi John,
          The rubber gasket is on the motor's flange and the plastic "base" ( I re-used the one from the original motor) that attaches to the bottom of the motor is attached. Everything is screwed into the plastic trim.
          There is a VERY slight amount of airflow leaking from the gasket/plastic trim. I can seal it by placing my hand at the site of the leak but even as I do so, the VERY lackluster airflow through the vents does not improve. I appreciate your help.
          Dave



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        Can you hear the blower operating at different speeds?
        Can you hear the flappers opening & closing when you change modes from one to another?
        Do you hear any vacuum leaks under the dash with the blower off or on the lowest setting?
        --
        1999 E320 1994 F150 1989 560 SL 1986 560 SL (deceased) 1988 300 TE (departed) 1994 945T (daughter's) 1988 244DL (it lives!) 1986 242Ti (fallow) 1968 GT500KR (under restoration)



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          The fan operates at different speeds.

          I do NOT hear the flappers opening and closing.

          No vacuum leaks are heard under the dash.

          Thanks



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            When changing the air flow settings while the engine is running there should be some audible servo and vent movement from the air distribution box and/or hissing. So something's not right with the vacuum control system and that could easily be your entire problem. Perhaps a hose got pulled off or split, the check valve (near the engine) has failed or a couple of servos have gone south. Blip the engine revs and as it returns to idle the vacuum boost might make something move if the leak isn't too bad.

            One less likely thought I had was the air intake under the cowling (at the base of the windshield). If the air intake there is somehow blocked then that would restrict air flow. It might also be what hastened the demise of the original blower. It's not uncommon for the screen under the grate in the cowling to let go of the mastic and drop down, allowing leaves, needles, other debris as well as vermin to get in. The air intake is actually fairly well protected from debris so I'm a bit hesitant to say this is a likely cause. Any debris that does get into the cowling normally blocks the drains first, resulting in interior water leak problems in the passenger foot well. It's still something to keep in mind though, especially the vermin thought.
            --
            Dave -940's, prev 740/240/140/120 How time flies when you're having fun



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              Hi Dave,

              Re: "When changing the air flow settings while the engine is running there should be some audible servo and vent movement from the air distribution box and/or hissing". This was the case before I installed the new motor. What could I have moved, loosened, broken etc. while removing the old and installing the new motor?

              Thanks,
              Dave



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                What are the odds you pinched a vacuum line when you installed the fan and whatever other parts you had off? That would sure do it. Same would be true if you accidentally disconnected the vacuum supply line. Off the top of my head the only vacuum line in that area should be the main cabin control vacuum supply line coming in from the engine compartment and going to the dash heater control unit. It will be small diameter black tubing, same as the small vacuum hose teed off the large vacuum line going to the brake booster. I don't think your vacuum storage reservoir is behind the glove box, but if you see a plastic tank in the shape of a few tennis balls in a row then that will be it. All the individual vacuum lines coming out of the dash heater control unit are colored and head more or less directly to the servos on the air distribution box so I'm having trouble imagining how you would pinch all those.

                To check for an accidentally disconnected vacuum line under the dash then under the hood you should pull off the small vacuum line I mentioned coming off the brake booster hose and try sucking into the end. If you can keep sucking air then you've got a disconnected (or split) hose further down the line. There's a small in-line check valve near the beginning of that hose which you should remove and test, just make sure you put it back the right way.
                --
                Dave -940's, prev 740/240/140/120 How time flies when you're having fun



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            With my 1994 940 ....I have found that there are 3 small flexible tubings that I will call "capillaries". These tend to get bent and leak and this results in very little air flow coming out of the vents. These capillaries are found above the gas pedal area. I tried patching them and straighting them out....what a great design Volvo!%$#@&(*^!



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              Thanks, I will look around for the tubings you've described to see if there is a problem there.



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