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Front Strut 900

Because there is sometimes confusion regarding what strut is being discussed, I want to be clear that by front strut I am referring to the assembly consisting of the large spring that surrounds the shock absorber for each front wheel.

I am quite sure I have a failed shock absorber because when I push on the right front fender it bounces like a rubber ball. Also when driving over any kind of road imperfection I hear a clunk and rattle. I have recently replaced what I refer to as the tie rod struts; these being the horizontal struts at a 45 degree angle to the for and aft direction of the car and which contain a pair of conical rubber or composite bushings.

I have read the Haynes manual instructions regarding changing the shock absorber. I am assuming the spring can be reused. The Haynes manual refers to this assembly as the "Front Suspension Strut".

The instructions have 3 items that concern me and make me wonder if the job is beyond my skill level, which I consider to be reasonably good.

1. Haynes Chapter 10.4 first column #4 states: If the strut is to be renewed, remove the front hub assembly then remove the brake backplate. Fortunately I understand what these components are, but I am not sure I understand why they have to be removed. Besides, Spook or someone in the group previously told me the hub assembly requires a 36mm socket for removal, and I have nothing that large. I would have to purchase one and then I question how much force will be required to remove the hub nut, which has probably been in place since 1994?

2. Instruction #5 states: Free the ballpin from the control arm using a proprietary ball joint separator...

Whenever I see the term "proprietary" I am challenged to understand whether that is really an indispensable tool, or just a strongly urged preference. I have. For example, a "C" spanner which it my item 3 is a great tool to remove the shock absorber nut, but if you don't have one, it looks like a sharp rap with a screw driver will do.

3. The C spanner just mentioned? Is this specialized tool a necessity or just a convenience.

Overall, this is a job I need to do or have done and I'm not sure how difficult it will be.

Also, Advance auto sells a replacement shock absorber for $56. I believe the Bilstein shock from FPC Groton is more like $100. Any suggestions on this.

And, finally. I understand that the shocks should be replaced in pairs.

I already have the ball joints for each side and my intention is to replace them. I have not yet purchased the shocks. Advance will supply me with spring compressors on a loan basis, whether I purchase the shocks from them or not. I'm well known at the local Advance Auto store and treated very well.

Bob Franklin








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    Front Strut 900

    Bob, forget Haynes. Use the illustrated instructions in the FAQ. You will need a spring compressor for coil strut springs. No need to take apart the bottom suspension aside from the sway bar connectors. In essence, you release the nut at the top, then push the entire assembly down (your foot on the control arm), then swing it out from under the fender lip in order to compress the spring and remove the strut.
    --
    See the 700/900 "FAQ" at the menu bar top screen left side.








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    Front Strut 900

    I have changed the front struts on a 940 and I am sorry I did not take notes at all. I also changed struts on a Plymouth Voyager which was a little easier. Just a few comments - you have to use a pair of spring compressors to take the tension off the spring. To remove the ball joint I used a pitman arm puller, (Google it). A better name would be a ball joint pusher. Tighten it until you think it will brake and rap the bolt end with a hammer. Then tighten is some more and hammer it again. Others have use a pickle fork which would destroy the ball joint rubber seal and some have used a just a hammer. The pitman arm and the spring compressors are free to borrow at Auto Zone or Advanced.

    I used Sachs Advantage from FCPG. Real nice for about two weeks and then it settled in to a medium shock.

    Oh yeah, I did not use any special tools other than what was mentioned earlier. Recall - I used a pickle fork as a very dull chisel to loosen the strut cartage.

    This is a photo of a pitman arm tool I used on a smaller tie rod end. Same principal.

    Tom

    Edit Add: I used Haynes book and the instructions in the 700/900 FAQ.










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    Front Strut 900

    Dear robertmfranklin,

    Hope you're well. If the procedure set forth in Volvo TP6003201 (Front Suspension) is correct, there's no need to remove the hub, in order to change a strut (shock absorber). Thus, the question of acquiring a 36mm socket does not arise.

    Volvo has many specialized tools. They ease work and cut risk of damage to persons and/or to the car. The "C" spanner (British term for "wrench") firmly grips the nut, that secures the shock absorber. One way to ease removal, is to saturate the nut with PB Blaster, or an equivalent penetrating oil. If You have replacement nuts shock absorber nuts, You need not worry about damage done by removal, using other tools.

    As to compressing the springs, it is a good idea to use three devices, i.e., to compress the spring at three points, rather than just two. The compression is best done gently, by going from one point to the next, so that the compression is evenly-done. When the spring has been replaced, the compression is released in the same way.

    Hope this helps.

    Yours faithfully,

    Spook








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    Front Strut 900

    The diagonal arm usually is best named the 'control arm stay', as it locates the control arm. It has nothing to do with tie rods.

    The best way to do this job is to remove the strut from the car, IMO.
    In addition to the spring compressor you'll need a ball joint separator, to get it off the control arm. You can take the strut off and do the ball joint after it's out of the way, which may be easier, not sure.
    The Bils at $100 each or so are the HD's, which I'd not recommend for you. The ride is 'stiff' at best, and is too harsh for many.
    Unfortunately many of the German made shocks that were known to be good have moved production to other countries and results have been other than stellar. Bil Touring can be good, I put some used ones in one of my cars, and they are about $100 for two. But some report fails at low miles. Boge Turbo has been good but I'd solicit other opinions re: wear.
    Removal of the gland nut will usually take more than a rap with a screwdriver, but a drift and a BFH will usually do it. When replacing, be careful to not slip and damage the finish of the piston. I wrap it with cardboard so that doesn't happen.
    Ball joint bolts are tighten to degree, but prolly 75 is good.
    Check sway bar links while you're down there, the lollipop may be bad.

    I personally would not use anything from Autozone, Advance, etc.








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      Front Strut 900

      Jerry C.

      Thank you and everyone for the responses. I am especially grateful for the suggestions of using two, or better, three compressors on the spring. The photos that accompany instructions do not show more than a single compressor on the spring and I am aware there is a considerable risk in compressing the springs.

      Jerry ... I need a little translation of your reply since I am new to the DIY (do it yourself) game.

      First a question: What is the name given to the rod which has two conical shaped bushings on one end. I've replaced these in the past couple weeks, but forget the technical name for this part and its specific function.

      With respect to removing the gland nut from the piston. I know what a drift is, but help me with "BFH:.

      Please explain what you mean by "Ball joints are tightened to a degree but prolly 75 is good."

      What is the "lollipop".

      Thanks,

      Bob Franklin








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        Front Strut 900

        "big f... hammer'

        'name of rod with two conical bushings...' control arm strut

        spec on ball joint bolts is to tighten to 'xxx' I think about 40 ft-lbs, and then 90 deg. I think 75 ft-lbs is good.

        'lollipop' is the sway bar link. You almost certainly have steel control arms, and the link has a nut on top and a sandwich of washers and bushings, and at the control arm end there is a round steel part that holds another bushing. The whole thing looks like an upside down lollipop. That lower bushing has an angled stress on it that leads to its failure inside the round steel part.

        Spring compressor; no one is saying to use more than one; they are saying that most of these tools have two jaws, and it's better to have three jaws so the load is distributed better. This is true but not necessary IMO, especially if the strut is removed. Steve and I disagree; I have done several both ways, and there is no way that I will do this job without removing the strut as it's safer and simpler and easier to work with.
        Also, the Volvo directions were for Replacing the strut (with a new one) thus needing to r&r the hub, thus the 36mm socket,etc. You are not replacing the strut so don't need to take off the hub.







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