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Repair options to B6304S engine damaged by overheating S90-V90

Catastrophic radiator failure (upper hose connection to “exploded” plastic radiator fitting). @118k odo miles going 70mph on freeway and driving for 2 miles to next exit after warning lights. This has no doubt caused extreme engine temps. There is now white smoke blowing out the exhaust after installing a new BEHR radiator, thermostat and hoses. Engine cold but noted lots of combustion gas pressure in the coolant expansion tank. Frothy looking oil on underside on oil fill cap. Also see some oil weeping out the rear cam position sensor (inner cam seal blown?) Engine has only run less than 10 minutes in park after the radiator job and turned off after noting the white tailpipe smoke.

Need some guidance on what’s next…
Just invested $900 replacing front suspension parts and replacing the radiator but S90 is in otherwise relatively good shape. The mobile mechanic who replaced the radiator suggested running a head gasket sealing solution (Blue Devil) after flushing the coolant. I think this is waste of time and money and could cause more damage. Any positive experiences using any head gasket sealants? Aren’t they just “snake oil” and a temporary fix at best?

What are the chances for a successful repair if the head is not cracked but only a blown gasket? Should valve stems guides spring also be replaced? What can I expect to pay for this head gasket repair job?

What if the Al. head has cracked.... could it be welded successfully? If not, what will a new head cost and the labor to salvage parts from the cracked head and instlal to the newe head? Is this even cost effective?

Could pistons and/or crankshaft also be compromised by antifreeze in the combustion chamber?

I'm considering just going for a remanf. engine instead of pulling the head to asses the actual damage? Where can I find one. Would labor hours to remove/replace engine be less than labor to do the head job?

Appreciate any advice or comments.








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    Repair options to B6304S engine damaged by overheating S90-V90

    buy a used, low mileage motor. make sure you get the same year as there are many minor differences through out the years. replace the timing belt, idlers and water pump. otherwise, you're in for a long, exspensive road. good luck, chuck.








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      Repair options to B6304S engine damaged by overheating S90-V90

      Chuck- Thanks for the good advice. I'm serching for a low mileage engine locally.








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        Piston Rings and Valve Springs likely weakened from heat. S90-V90

        S90,


        The Piston Rings and Valve Springs have likely weakened from the heat. I wouldn’t be surprised if the block and head has warped substantially.

        Replace the engine.


        Goatman








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      Repair options to B6304S engine damaged by overheating...same year? S90-V90

      Just a question re: same year engine.

      I bought some accessories (compressor, alternator) off a 1998 S/90 engine which was out of the car.

      That engine looked very much like the engine in my 1997 965, to which the parts are destined, I expect the parts to fit, although the compressor electrical connections look different.

      Other than those two years, I wholeheartedly agree with your caveat.

      Good message.

      Bob

      :>)








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        Repair options to B6304S engine damaged by overheating...same year? S90-V90

        I had a catastrophic timing belt failure on my 97 V90 some years ago. I removed the head, had it reworked and re-installed it myself. It is a complex job and will be expensive and you have the risks of unknown damage other than just a head gasket failure. I concure with others that a used engine is a best bet. I think you will find that the 97 and 98 have only minor differences, earlier B6304's had many changes especially when OBD2 started in 96. Most wreckers have access to a huge database that can establish compatility.
        --
        David Hunter








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    Repair options to B6304S engine damaged by overheating S90-V90

    You have an expensive road ahead if you choose to continue with this car. Hoping that it would be less expensive to repair the damaged engine is a gamble. Personally I would advise engine replacement or complete teardown and rebuild knowing that you would be looking at replacing all parts seriously affected by the extreme heat. I would not think it wise to try only to repair the upper end.I know you aren't asking to hear this and I intend no disrespect but,this is a message to everyone and can not be said often enough. NEVER NEVER EVER EVER drive it hot, no matter how short the distance, that is what tow trucks are for.








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      Repair options to B6304S engine damaged by overheating S90-V90

      Thanks for your recommendation! I relayed the same well intentioned message to my wife who was drivng the Volvo when the radiator failed and the engine overheated. I'm now her chauffeur until I can find a good low mileage engine to swap out.







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