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fuel pump replacement - thanks Art 900 2010

Fuel pump died 10km from home on a cold windy day - almost no notice too - slowed down to turn right then no power when I tried to accelerate. I managed to get to the side of the road, then the engine died. I could restart it briefly a couple of times, then no go. I called my wife to come and pick me up and then had her crank the engine while I checked for spark (yup) and fuel (nope). I had the towed then checked for fuel pump operation ( no go). I used Art Benstein's cleanflametrap.com site with all the photos and commentary (most of it is in the FAQ too) and managed to replace the fuel pump and restart the car successfully. The tip about rotating the assembly 90 degrees CCW to remove it was bang on. In the FAQ the suggestion is made to tie the spring loaded part of the assembly prior to re-installation with some kind of slip not so the string can be removed later. I didn't really want to do this step if not necessary so as I was removing the assembly inch by inch I reseated the unit just to see if it could be done. By the time I got it out I was pretty confident I could re-install it withoout tying back the springloaded section. It was very tight removing the assembly though. I ended up tying off the fill tube rather than removing it completely because I had major rust on the clamps and didn't want to fight with them especially as I had already fought with the one clamp on the fill tube that is visible - it took me the better part of an hour to get this clamp off since it's so hard to stay all bent over in the trunk for very long and I completely stripped the head of the clamp screw. I desparately wanted to cut it off but was concerned about sparks so close to the fuel.

I've read a few times that these Regina fuel pumps are good for 200K. I would definitely recommend this as a PM project if your car is getting up towards that mileage and it is the original unit. Mine failed at 298,500 km, which is about 186,000 miles. The problem with it failing is you're stranded when it does and like I said it didn't give much warning (turns out it did give a little warning the night before when my wife was driving it, but she didn't mention it because it was pouring rain and she assumed it was our old grounding issue returning again) except some vague minor hesitation.

Ron

93 245
93 944 (186k and now ready for 186 more)








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    fuel pump replacement - thanks Art 900 2010

    I still remember the wind on that day, though not much else. That's why I have the camera. Anyhow, thank you.

    Regarding the string/spring stuff, I probably would have done that myself if I had known about it. Problem is, my usual approach is to do first, and look for instructions later, or if I fail. Something about making mistakes being the best way to learn some things. Hope your hands are warming up by now.
    --
    Art Benstein near Baltimore

    He who smiles in a crisis has found someone to blame.








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      fuel pump replacement - thanks Art 900 1993

      Hands are warm but back is still stiff - too bad you can't get kids to do semi-dangerous tasks like this - they'd have no problem all scrunched up in the trunk - probably think it was fun.

      Ron








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    fuel pump replacement - thanks Art 900 2010

    Great post!

    Very interesting that my Regina pump failed at 184,000 miles. No joke!! what were you at? 186k?? Only two data points, but definatley a warning to the other Reginers out there.

    I sprung for the OE pump which I beleive is an AC delco??? I'm up to 250k now, so looks like I've got a nother 100k to go.

    Chapeau Art!



    --
    '90 245 258k, '93 945 241k








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      fuel pump replacement - thanks Art 900 1993

      I am a terrible solderer so all I hope is that I don't have to do this job again because of that. I don't really plan on reaching the next change interval in this car - at 10K per year, that's a generation away.

      Ron








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      fuel pump replacement - 2 more Data Points 900 2010

      Very interesting that my Regina pump failed at 184,000 miles. No joke!! what were you at? 186k?? Only two data points, but definatley a warning to the other Reginers out there.

      Add Art B's subject car, a '92 940 at 142K and My son's '92 040 at 210K (but not sure if that was the original pump though).
      --
      Bruce Young, '93 940-NA (current), 240s (one V8), 140s, 122s, since '63.








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        fuel pump replacement - 2 more Data Points 900 2010

        and add my 1991 with 130k miles to the mix, much of it short trips.
        --
        1991 745 & 1993 965 /// RIP: 86 764T; 79 262C








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          fuel pump replacement - 2 more Data Points 900 2010

          Sometimes I have to explain to non-believers why we have nothing but old Volvos instead of new cars every several years. I use the AC/Delco tank pump as an example of a highly developed engineering skill and process.

          Some years back, when US auto manufacturing was still king, I used to travel regularly to the GM Tech Center in Warren, MI. I learned, from casual conversation, how the continuation engineering process was mostly about removing pennies from a part or product, and how those pennies were translated by the economy of scale. The pennies came out where things lasted too long -- after all what good is a part that might make a Chevy last 40 years?

          I don't believe the Volvos we discuss on RWD have much planned obsolescence in them. Methinks the Swedish designers went to a different school back then. But they bought the lift pump first from VDO and then later from AC, and then later yet the Regina (pressure) pumps from AC.

          Its life seems to be mostly determined by revolutions (run time), and I suspect, gas tank filling habits, and it is cool to see how these appear to correlate with mileage.
          --
          Art Benstein near Baltimore

          Never hit a man with glasses. Hit him with a baseball bat.







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