Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 10/2003 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Make my own clutch spring? 200 1981

So I tried to get my volvo back on the road today and seem to have lost my clutch return spring. Closest thing I can find nearby is one of the 'bend and cut your own' springs at the local auto parts store.

Anyone have any luck with this method? Anyone know the length of the stock spring?

I could just wait till monday and hit IPD, but dammit, im impatient!

Thanks

Shaun








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Make my own clutch spring? 200 1981

    You don't NEED a spring, though it is kind of nice. What's the problem?
    --
    1990 740 Turbo, on its way to stock specs, maybe beyond








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Make my own clutch spring? 200 1981

      I have a '78, '84 and '86 that use the spring because the factory specifications calls for free play in the throw of the clutch pedal.

      The theory is to allow the throw out bearing to back away from the spring fingers that apply pressure to the disc.

      I know they all have a piece of rubber for the cable to pivot in.

      Now my '91 does away with most of that and added a large chunk of iron onto it. No play at the foot pedal, big chunk of iron?
      Gets me!

      I have often wondered how or why it is now OK to leave the throw out bearing to sit against it myself. The bearing and clutch are components are different but haven’t studied how the bearing doesn’t spin all the time.

      Maybe someone can shed some light how this now is a good thing.

      How does the newer style slightly larger diameter clutch work with less effort on the pedal yet using the same methodology overall?

      Puzzled
      Phil








      •   REPLY TO THIS MESSAGE    PRINT   SAVE 

        Make my own clutch spring? 200 1981

        According to the green book for 1985 new car features they mention the clutch adjustment was changed to negative play of 3 mm, measured at the clutch fork. They want the throwout bearing contacting the clutch fingers and use the pressure plate springs to hold up the clutch pedal. I'm not sure about the chunk of iron - my '85 did not have it, but my '90 & '91s do. I suspect it is for vibration dampening.

        '98 V70, bought new, 308k, original clutch
        '91 240 parts
        '90 240 209k
        '88 240 201k
        '71 Mercedes 220 145k
        '42 Packard Clipper 112k
        '21 Packard Single-Six 36k








        •   REPLY TO THIS MESSAGE    PRINT   SAVE 

          Make my own clutch spring? 200 1981

          Thanks for a reply.

          I didn't know when they started using the iron piece at all. 1990 sound good.

          Vibration might come from some face run out of the fingers if all of them didn't get made at the same tension or after some fatigue.

          My concern is that the bearing is always spinning but just not under pressure as like have a foot resting on the pedal. Someone must have figured around it with the new design.

          Wow, 308k in 12 years. Now that really living in a car almost like a recliner at home, I hope.

          I read about some Packard’s in the Auto Restorer Magazine. My love for any cars hasn't run that far back. My sister-in-law husband died and he has a few old cars. A 1931 Model “A” pick up truck and a 39 sedan body of some brand that needs some restoration.

          There’s a 1950 Chevrolet that he drove when he was a kid that was parked by his Dad in a garage of his grand parent’s house for the last 35 years. It definitely needs to be restored. The outside is straight, glass and rubber gaskets are there but the original paint is very well aged and shot. The interior upholstery does not have any resemblance of anything except a mouse house. The running gear is there along with all the flat tires.

          I’m sure some Packard’s were found that way. It must take lots of love and a rotisserie to restore these cars.

          I’m amazed that any people would keep something like that around so long and still let it run down. I’ve got stuff approaching 35 to 40 years old but they all are drivable and can even polish them up.

          Thanks for sharing your nice older inventory with me.

          Phil








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Make my own clutch spring? 200 1981

    My '91 had no spring but it seemed to need one so I added a hardware store spring exactly as described by vvpete. I had to make a bracket to hook the back end to the transmission.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Make my own clutch spring? 200 1981

    The spring is about 12 inches long with the spring coil about 6" long and 1/2 inch diameter and the wire ends 3" each. Any hardware store should have a spring that will work. The spring doesn't have to be very strong, find a low spring rate one that you can easily expand with your finger. You really don't need a spring anyway.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.