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sources for trans cooler lines 200

hey all - I've been posting for advice about repairing the trans lines on my 92 240, but after trying a patch repair, the leak is just too close to the fitting near the pan for a compression fitting or "cut and join" repair.

Almost no one sells these suckers, despite this being a somewhat common problem, especially for rusty new england 240s like mine. I've called a few parts dealers and dealerships and so far the best quote I've gotten is $67/each for the lines - Seems ridiculous, but I am wondering if anyone had any luck finding them elsewhere or if you've had this repair done and what the cost was - The great Art Benstein has provided some invaluable information, but I am hoping someone can also turn me onto to parts suppliers to get these bad boys.

Thanks,
Spencer
--
Spencer 1992 244 200K : Bosch LH 2.4 Jetronic FI








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    $88 at Tasca 200

    Hi Spencer,

    Guess I wasn't great enough to spell out where to find Tasca. I figured your mentioning being located in RI and your mechanic in NH, you might know of them.

    Transmission cooler lines

    Anyhow, you said in your previous thread, $88 wasn't a bad price.

    Part Number: 1306839 List Price Core Price Your Price
    PIPE $60.44 $0.00 $44.83

    Part Number: 1306840 List Price Core Price Your Price
    PIPE $60.44 $0.00 $44.83

    All the great advice you're getting to do-it-yourself is cool, but I got the idea from your previous comments in where is my leak??? you wouldn't really have the time for it. Tasca is in Rhode Island.
    --
    Art Benstein near Baltimore

    A Stranger is just a friend you haven't met yet.








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      $88 at Tasca 200

      Art - Definitely aware of Tasca as I cannot seem to avoid their TV ads... The fellas at Tasca wanted $67 for each pipe and didn't mention anything about core fees etc - I talked to them earlier today as well as a few other local Volvo shops and got nowhere except for around $70 per pipe...

      I will give them another call and check it out tomorrow.

      Thanks to everyone for their help.
      --
      Spencer 1992 244 200K : Bosch LH 2.4 Jetronic FI








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        $88 at Tasca 200

        Spencer, I've heard Lucid comment that you may have to ask for "Internet pricing," when you call or visit. Failing that, just order them on line-- I'm curious how they'd be packaged for shipment.

        There's no core refund, just the list and net prices shown.

        --
        Art Benstein near Baltimore

        An expert is a man that has made all mistakes possible in a narrow field of expertise (Albert Einstein)








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    sources for trans cooler lines 200

    For pre-bent lines I think the dealers are the only source (or a supplier who buys from the dealers!). The other choice as others have said is to fabricate replacement lines yourself.








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    sources for trans cooler lines 200

    I just went to a local pick and pull and looked under a few 240's till i found one that was in one piece. the line that came on my car when i bought it was patched with rubber tubing, but it was done poorly and it leaked. I like the suggested ideas of fabricating your own lines, the copper would probably last longer than a pull apart line, and either the p&p or self fab would be cheaper than buying it from the dealer.








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    Made Metal lines for the tranny cooler on my 86. 200

    This was done in a hurry, will expand on it later if you want to go this route.

    I made metal lines that go over to the transmission cooler for my 86 model. Did not want to run a rubber line that far, the chance of something going wrong was too high for my taste.

    You need two metal pre-made brake lines, a tubing bender, new fittings (SAE on my 86) and a flare tool. Flare tool was from AutoZone, tubing bender Harbor Freight or Auto zone (same one different color), and the fittings and lines were from a local auto store.

    I don't have all the sizes and fitting types right now, but found it all down at a good local auto store. Not something a chain store will have most likely. At least if they do, they do not have a clue where to find it. Take a line in and show them what you need to do a speed shop might be a good place to start. I will try to find the stuff left over and see if there are part numbers tomorrow.

    Consider just slicing out the bad section and using a new flare fitting and a flare adapter to connect in the new section. I will also try to take a picture of how I tied into the old lines. Used a threaded flare fitting to tie the new and old lines together.

    You should be able to buy the tools for less than $20, fittings for less than $10, and a couple of lines for less than $15.

    You will need to take your time and practice on the flare tool. You need a good straight cut across the tubing, I used a Dremmel and cut off wheel. The tubing bender used the center slot and worked like a charm.

    Good Luck,

    Paul








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    sources for trans cooler lines 200

    Is the leak near the end of the line that is straight? If so why not cut the line off further away from the end where you can use a piece of hose to connect it to a piece of straight 5/16" tubing of the correct length?

    You will still need to use a tubing cutter to cut the new section to the correct length. Once you have that use the fitting from the old line (slipped on from the cut end) on the new line and then install the section of hose with a 5/16" internal diameter with clamps.

    Randy








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    sources for trans cooler lines 200

    if you are creative and willing to think out of the box these lines can easily be fabricated by easily available copper tubing of the appropriate diameter. there is next to no pressure in these lines and they end in simple flares.

    all you need do is save the threaded fittings on either end of the lines and make them your self for small money at the local plumbing supply and a flaring tool.

    the upside of using copper is you will not have to worry about rust or road salt again.







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