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1986-88 motors the same? 200

I'm about to replace the motor in an 88 240. Any differences between that motor and an 87 or 86? They look the same and I don't see any additional sensors on the 88 so I think it's a straight bolt-in.
--
240s: 2 drivers and some parts cars








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    1986-88 motors the same? Almost...... 200

    The two will probably swap, you should look over the differences I list below, look at the two engines, and make changes accordingly.

    I have both a 1986 and 1988 244, and have noticed these differences:

    The fuel pressure regulator is different, as is the fuel rail.

    The Positive crankcase ventilation system is different. The 1988 has the taller oil separator box and different hose layout so that the flame trap located above the intake manifold. The main wiring harness from the grey connector on the firewall is routed differently to allow for the diffrent hose locations.

    Service of the 1988 flame trap is a 30-second job. You can install the '88 equipment on the '86 engine if the wiring harness re-route is feasable.

    The '88 has a stronger crankshaft. I recall seeing something about this in the BB some years back. I found that the '85-'87 main bearing caps are not the same p/n as the '88.

    The '88 idle air control valve has a three-wire harness, the '86 a two-wire unit. This may indicate a different ECU, best to check the Bosch numbers.

    The exhaust manifold heat shield on the '86 is a one-piece unit, on the '88 it is two pieces, making it easier to pull while doing an oil filter change.

    Looking in my parts cross-reference books, I see some other differences:

    Alternator: '86 = 70 amp. '88 = 80 amp.
    Injectors: '86 = 1326427, '88 = 1389844.

    It would seem that you could swap engines, but keep the 1988 main wiring harness and IAC valve and fuel rail and fuel pressure regulator, and the PCV and flame trap stuff.

    Good Luck,

    Bob

    :>)










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      1986-88 motors the same? Almost...... 200

      I believe the '88 also got the thicker rods, Bob. I know the Turbobricks guys are always wary of Turbocharging the earlier engines because the 9mm rods tend to snap a lot easier than the later 13mm rods. And I'm pretty sure the b230f started getting 13mm rods in '88.

      However, if you're not looking for power, it's probably a good thing. I would think that less rotating mass would mean better response and mileage. Or maybe I'm just blowing smoke, I'm not sure which.
      --
      '93 244: 'A' cam 4 deg. advanced, 25/22 sways, custom heim endlinks, poly bushings, and a lot more styling customization than I care to recount.








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      1986-88 motors the same? Almost...... 200

      Coo, thanks much for taking the time to type all this out. And so timely: I've got the 2 engines side-by-side on the garage floor as I type.

      I was going to go with the 88 ECU but use the 86 intake, injectors, fuel rail. The 88's unit has a little damage. But not much. This tells me I need to fix and use the 88 parts. No prob. I was going to use the 88 wiring and the 88 IAC.

      I wasn't going to use the 88 flame-trap bits but now I think I will. I tghought the newer flame trap was 89-up. I must not have been paying attention.

      The 88 has a blown head gasket w/ unknown overheating and coolant in the oil. Initially I was going to just replace the head gasket but 1) the head is warped; 2) who knows how long the motor was run hot.

      The manifold stayed w/ the car so I'll use that. Unfortunately I broke an exhaust manifold bolt but otherwise should be an easy swap. I'm using the 86 trans also. Just less messy and faster.

      Anyway, great summary thanks much for dong it. I saved for future ref too.
      --
      240s: 2 drivers and some parts cars







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