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puzzling suspension problem 900 1992

Picked up a '92 940 over a year ago with 87,000 original miles for $1,400. Quite a steal, I thought at the time. Mechanically, the engine is strong and the body/interior are in pretty decent shape. But it has this puzzling problem with the passenger side front wheel:

It's always had a lot of play going back and forth in line with the car, (ie when kicked or removing lugnuts), but not from side to side (ie steering). The car drives smooth, but has a tendency to drift to the right, especially when braking - steering wheel will jerk to the right when the brakes bite. Passenger side front rotor is more worn than the driver's side, which leads me to suspect a sticking caliper - but every time I've checked it out, it's been fine. A couple of months ago, I discovered that the inside edge of the tire in question was almost completely bald - which led to new ball joints and front struts, new front tires, balancing and an alignment. When I originally bought the car, I had the control arm bushings replaced on that side too, which was thought to be the source of the problem. Yet it still persists, and now I'm getting a healthy steering wheel shimmy upon initial braking, which points to (I think) to a warped rotor. The car recently passed inspection with flying colors, which makes things even more uncertain.

So now I'm really confused! I know this wheel shouldn't still be this sloppy, especially considering all the work that was just done on the car (and yes, I did check underneath to confirm that struts/ball joints were actually new!) Assuming I have a sometimes sticking caliper and warped rotor, which I can easily replace, does anyone know what else could cause this wheel to be so mushy? Are there other bushings which could cause this much play and be a potential safety issue - even though technically it just passed the New York safety inspection?

Sorry for the long post - pretty stumped at this point!











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    puzzling suspension problem 900 1992

    Dear benfingland,

    May this find you well. Have you checked for tightness, the hex nuts that anchor the strut assembly to the strut tower? These nuts are accessible from the engine bay. If they are loose, i.e., if someone changed the strut, but did not tighten these nuts, the entire assembly could shift.

    The strut bearing - on which the entire strut housing turns - could have been damaged, for example, by hitting a deep pothole at high speed. A failed strut bearing will allow the entire assembly to move. The strut bearing is accessible only by removing the entire suspension assembly: the strut housing, the strut, etc.

    The strut housing is very robust. It would take a massive impact to break it. I think sheet metal would bend, before the strut housing broke. The stub anexle, too, is very strong. If the stub axle were bent, you'd feel a violent vibration through the steering wheel.

    A damaged wheel bearing would make noise: a hum or a howl. Unless the bearing were in pieces, it would not allow movement of the wheel, when the tire is away from the ground.

    The symptoms you report are consistent with something being loose. Braking causes that loose component to shift.

    Hope this helps.

    Yours faithfully,

    Spook








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    puzzling suspension problem 900 1992

    I like your first idea.....sticking caliper.

    These calipers on the 940 series lack a lot to be desired..in my opinion.

    If you're not absolutely sure that the caliper will slide smoothly on it's guide pins, either repair or replace it.
    The pins can be purchased as a kit.

    A sticking caliper can cause all sort of brake and steering problems.

    Hope this helps

    steve








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    puzzling suspension problem 900 1992

    Who has been repairing this car?

    Has the wheel bearing been checked?

    I would try a good Volvo tech or a good tire store that does alignments as well.

    You could have a damaged part that is not a normal part that wears out. Like a broken weld or something like that.








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      i would go one step further 900 1992

      if you KNOW the car was never in an accident on that side.

      i would go to a goo junkyark and purchase the enitire knee assembly which includes the entire wheel hub with spring and strut tower included.

      essentially everything except the caliper, the wheel ....(possibly the rotor in included) from the right side related to steeering. the ball joint and other steeering parts would need to be connected to this new assembly.

      they are fairly cheap to buy a whole assembly. much cheaper than piece meal repair you are now doing. and you will know from the start the assembly is sound. thety are also easier to install as one entire unit. they will vary between alloy wheels oe steel wheels.

      look here www.car-part.com under knee assembly


      50-150 dollars will get you a guranteed one complete








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        i would go one step further 900 1992

        Hey, thanks a bunch Spook and Trichard. I think you may both have something there. I didn't realize what a resource carpart.com was - I found a knee assembly about 4 miles away from me for $125! I'm on vacation right now (of course - when I actually have time to worry about this stuff - go figure!). When I get back I'll do some research and probably go for it, considering the cost. I actually just fitted a hydrogen supplement kit to the car today in an attempt to improve gas mileage - I'll be reporting here on the results after a couple of fill-ups.....







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