Volvo RWD 900 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 1/2010 900 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

transmission leak - right side of 1995 940 900

I have a trans fluid drip (few drops per night) where the spot on the ground is found on the passenger side shifted about 8 inches away from the drain plug. I was hoping it was the pan gasket but it seems the drip is up higher. The (original and rusty) catalytic converter is blocking my view. So I am thinking the cat must be removed to see up there. I am wondering if the cat needs to be replaced due to age and therefore I wouldn't need to gently remove it. I was planning on using PB -Blaster. On my other car I have sometimes needed to cut off old pipes and I am wondering if this will need cutting. So my question is whether I should proceed on the assumption that the old catalytic converter is almost dead anyway, or should I try to carefully remove and replace it with a new part? A related question is whether those cheap $150 catalytic converters are acceptable replacements for the original part. Also , any ideas about that slow leak, as I know very little about transmissions.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    transmission leak - right side of 1995 940 900

    Dear Horatio,

    May this find You well. I concur as to not disturbing the catalytic convertor. A Volvo replacement will be several hundred dollars.

    The ATF leak likely is coming the overdrive solenoid. If I recall correctly, there are two hex bolts that secure the solenoid to the right side of the trans casing. These bolts may need to be snugged. If you can't access them, go to a trans shop. They'll be able to do this, without compromising the exhaust system.

    If need be, they can take loose the exhaust system at the manifold. There are three hex nuts, which hold the engine pipe to the manifold. There is also a bracket, attached to the transmission, that supports the engine pipe.

    If you want to loosen these fittings, be sure to lower the engine pipe gently - and to support the engine pipe - to avoid cracking welds in it. That is, as you back-off the hex nuts which secure the engine pipe to the manifold, use wire to hold the engine pipe in place. Once you have removed the hex nut, that secures the engine pipe to the bracket, you can slowly lower the engine pipe just enough, so that you can access the side of the transmission case.

    At that point, wire the engine pipe into place: do not let it bear the weight of the entire exhaust system. Once you have snugged the solenoid bolts - if that is indeed the leak source - gently raise the engine pipe up to the manifold, and snug the hex nuts. Do them as you would do wheel lug nuts: a little bit on each one. When these hex nuts are tight, re-secure the engine pipe to the bracket (beside the tranny).

    Hope this helps.

    Yours faithfully,

    Spook








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    transmission leak - right side of 1995 940 900

    If you absolutely have to remove the cat in order to get to the trans leak, I'd approach it carefully and do anything in my power to preserve the original cat. The aftermarket units don't hold a candle to the original as far as construction/materials quality, and to purchase an original replacement from Volvo is VERY expensive. In other words, hang on the original as long as possible. (The preceding opinion was just that - an opinion.)








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    transmission leak - right side of 1995 940 900

    A cat is not a preventative or scheduled maintenance item. On a properly running car they will last for life of vehicle, rust on outside is normal. If it is doing it's job, best leave it alone.

    --
    David Hunter







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.