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240 Wagon rear wiper wiring 200 1992

Good afternoon, folks! I'm tackeling a few issues this weekend on the wagon, and am seeking the knowledge of our members. First issue, the rear wiper doesn't work, and from what I've read, it's likely the wiring near the gate hinge. first question, which hinge is it and how to I access it? I picked up a spare motor at Pick N Pull for $10, so if it is indeed the motor, I should be set with a back up but before I pull the old one out, Thought I'd verify the wiring. Thanks again, Greg

1993 240 Sedan, 141,XXX
1992 240 Wagon, 141,XXX








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    FIXED ! 240 Wagon rear wiper wiring 200 1992

    HI guys, wanted to close the loop on this one- As usual for this car, it was not what I expected! I bought a used motor and plugged the wiring in-nothing. Checked fuses, re-grounded the gate, nothing. Peeked the the wiring and found the gray wire had a short. Fixed the short-nothing. Hmmm, plugged in the spare motor, without hooking it to the linkage, works like a charm! Check to see where the binding is in the linkage-it's frozen solid! The shaft from the linkage through the tailgate to the wiper arm is rusted solid. PB Blaster and a mallet and some convincing and she came out. soaking in a pool of PB and some sandpaper cleaned her up and she's working now! Thanks to those who helped with the advice and helped me track down the issue of the day~

    Greg

    1993 240 Sedan
    1992 Wagon (now featuring rear wiper!)








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    240 Wagon rear wiper wiring 200 1992

    open the tailgate and look at the hinge and you can probably see severed wires.

    if it's indeed the wire, just rewire both sides. when one wire goes the others won't be far behind.

    http://www.swedishbricks.net/TechTips/tailgateharness.html

    also do a search on tailgate harness/wiring here. you'll find more tips an alternatives. i personally routed the wires out so that they make a big swoopy loop that shouldn't stress the wires themselves much.








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      Check + install grounds 200 1992

      I've rewired a few 245 tailgates. Challenging and rewarding.

      On my most recent one, I found I just needed to put in new good ground wires to set it all right. Each hinge has a wrapped harness of 4 or so wires, plus a separate black ground wire. The ground is just a short run, from one side of the hinge to the other. Especially for '88 and later, when they weren't using the rotting biodegrading wiring used in earlier years, there's a good chance that the very fine stranded wires in the multi-cable are OK and only the ground is broken. Look down into groove at top of hinges to see if the grounds are broken.

      Installing new grounds 'original style' would involve removing the hinges which I never wanted to do. The method below is pretty quick and only requires removal of the tailgate's inner cover panel.

      The grounds serve all tailgate functions. The metal hinge doesn't supply a reliable ground.

      I drilled into the car body at the tailgate opening's side frame, near the strut mount location. I used a good sized stainless sheet metal screw, maybe a #10. Connect a ground wire there with a crimped on ring terminal. Run the wire down the visible hole in side of tailgate (at top). With inner panel removed you can fish the wire out at the bottom. You'll find ground screws near the center of tailgate near the latch. Connect your wire there. One wire on each side, to give good current carrying capability.

      My thinking is, the motor may or may not be bad. But you must check those ground wires because if they're not good no other remedies will succeed. And it's a pretty easy fix.
      --
      Sven: '89 245 NA, 951 ECU, expanded air dam, forward belly pan reaches oem belly pan, airbox heater upgraded, E-fan, 205/65-15 at 50 psi, IPD sways, no a/c-p/s belt, E-Codes, amber front corner reflectors, aero front face, quad horns, tach, small clock.







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