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the other day i was replacing the radiator and thermostat 200 1991

popped the old thermostat off, tried to put the new one in the same way...wouldn't fit onto the engine. turns out the last guy who worked on this car put in the thermostat BACKWARDS, crushing the thermostat shell on the radiator side.

no wonder the car takes forever to warm up, eh.

oh, now with the new radiator my temp gauge needle stays at 9:30 all the time. do i need to check the temp sensor or it doesn't matter?
--
'91 240SE Wagon








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    the other day i was replacing the radiator and thermostat 200 1991

    The std 92C 'stat will typically put the temp needle a bit above 9 o'clock on an older 240 or if you have bypassed the compensation circuitry on later years. Your 9:30 is a little high, but if driving in warm weather doesn't put it above that, things are OK and you probably just have a guage/sender combo that is slightly off.
    --
    Bob (son's 81-244GL B21F/M46, my 83-244DL B23F/M46 and 89-745(LT1 V8): dtr's 94-944 B230FD; hobbycar 77 MGB, and four old motorcycles)








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    the other day i was replacing the radiator and thermostat 200 1991


    Most importantly, I'd do a bypass of the blasted (*#&(#! temp compensator board in the instrument cluster. There's no sense in paying any attention to your temp gauge till you get rid of that thing and put a jumper in place. Do a search here for the procedure. If a good search comes up empty post back here.

    Could be the temp sensor is reading hotter than actual. It's under intake runner #2. Wire lead to it is NOT 12V. I believe it's 10.2V. At any rate that voltage is set by a small voltage stabilizer on the rear of the instrument cluster, serves the temp and fuel gagues.

    Did you examine the old bent t'stat for missing parts that would fall down the bypass channel in the head/block?

    Another way to confirm temp. is to go to an exhaust shop. They usually have a gun-shaped infrared thermometer that will read temps off anything.
    --
    Sven: '89 245 NA, 951 ECU, open-front airbox, E-fan, 205/65-15's, IPD sways, E-Codes, amber front corner reflectors, quad horns, tach, small clock. Wifemobile '89 245 NA stock. 90 244 NA spare, runs.








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      the other day i was replacing the radiator and thermostat 200 1991

      Sven's Maintainer:

      Excellent advice! The IR thermometer is the perfect reality check. If I recall correctly, Radio Schmuck sells one for under $40, and Harbor Freight has on for less than $30.

      Another excellent use I have found for an IR thermometer it to check brake temps after driving... it will easily point out a sticking/stuck piston in a heart beat!

      jorrell
      --
      92 245 250K miles, IPD'd to the hilt, 06 XC70, 00 Eclipse custom Turbo setup...currently taking names and kicking reputations!








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      the other day i was replacing the radiator and thermostat 200 1991

      the compensation board has already been bypassed and sent to a dumpster (i'm not creative, i know). that's how i found out the engine was a bit warm at highway speed. no way i'd know if the board was still there.

      i checked the old thermostat and it didn't look like missing any 'lil parts (all small parts are on the spring and plunger side, which was at the time on the radiator side). the jiggle pin is still there.
      --
      '91 240SE Wagon







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