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Alternators are cool 200

Hi guys, I am interested in replacing my alternator. Is it a real hard job? I am willing to put in the hard work if someone can give me some tips. Thanks!! Erik
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thanks from derro








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    Alternators are cool 200

    The details on how to depend on what year you have. The instructions from Randy Starkie are spot on for the B230F (1985+) 240s. Earlier models are slightly diffeerent.

    In either case, you should install new accessory bushings while the brackets are accessable. Takes three, get from fcp or IPD, some folks like the poly, some stick with the OE type. BTW the third one is in the end of the belt tightening strap that bolts to the block. Get four more and have them on hand for when you do the power steering pump.

    Remember to disconnect the negative battery cable before starting the job. That fat red wire on the alternator is (1) direct connect to the battery, and (2) able to carry enough current to make a huge ZZAPP if you accidentally hit it. BTDT.

    Do not overlook the ground wire. One end is bolted to the block under a bracket bolt head, the other is connected to the alternator frame. Without it the poor struggling alternator just won't charge well.

    The questions remains though - whuffo do you want to change alternators?

    Good Luck,

    Bob

    :>)








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    Alternators are cool 200

    Are you having charging problems? Just wondering why you are planning on replacing it. Many times just replacing the brushes will fix charging problems.

    Getting it off and back on are not too much of a big deal. There is a clamping bolt on the adjuster and a pivot bolt near the bottom. A couple of wires on the back that need to be replaced in the correct position.

    Loosent the clamping bolt (13mm?) and then use a 10mm socket to loosen the adjuster enough to remove the belts. If the (long)pivot bolt is snugged up it will have to be loosened before the alternator will move easily. The pivot bolt is 13mm on one end and 12mm on the other.

    If you have a belly pan it is easier to work on the alternator area with the pan removed.

    Disconnect the negative cable on the battery before trying to remove the alternator.

    Randy








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      Alternators are cool 200

      Thanks for the super quick reply Randy! Erik
      --
      thanks from derro








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        Alternators are cool 200



        Randy's right on, though I wonder if you're going to add a bunch of stuff like a zillion-watt stereo with 52 in sub-woofers, etc. If so, then you might want to add a beefier alt.

        There are a couple of routes doing this - I found the easiest was to install a 100 amp Denso alt out of a 940. It fits perfectly, and is a drop-in; it uses the same bracket basically, but mounted on the other side of the engine.

        I got my alt from the junkyard, so it only cost $40, though I couldn't test it, obviously. Anyway, I'm teaching myself about cars using this Volvo, so I'm not a mechanical-type by any means. I did the switch in about 45 minutes, including jack-time, etc. If I can do it, you can do it too, with a minimum of effort, I'm sure.

        As for the Bosch alts, there's a wide range available; the 240 came with either a 55 amp or 80 amp Bosch unit (the latter was used on A/C cars, I believe); the 740/940 cars have a 100 amp unit in the Turbos - either a Bosch that looks the same as the 200 series cars, or a the Denso.

        People install the Denso for two reasons, generally - 1) It adds power for more accessories; 2) It's smaller than the Bosch, so makes it easier for the Turbo-loving types to use...

        If you need more power than 100 amp (installing a two zillion-watt stereo?!) there are instructions on installing a GM 140 amp alt over at Turbobricks - be forewarned though, that it involves some amount of modifying the brackets and/or alternator to get it to fit. Those guys are pretty aggressive, so they don't sweat that stuff. I don't have the tools/space to do it, so I'm usually looking for a minimally invasive procedure... and a drop-in 100 amp alt fit that bill.

        Best,

        Lanval







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