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Replacing stock roof rack AFTER using IPD plugs. Need screw anchors. Help. 200 1983

Hi fellas. Still getting this '83 wagon road worthy and daughter happy before she starts driving. NOW she says she wants a roof rack like the one that came on it originally. When I got this car I put the IPD plugs in since there was no rack. I think I pushed the female screw anchors on through and they (now that I think about it) are likely sitting on the headliner in the car. HMMM. If I cannot use those same screw anchors where can I find some that will seal the holes and still hold the screws for the rack. BTW I do have a rack off an old '84 parts wagon. I am not sure I can use the old anchors due to malformation and dryrot of the rubber grommets. Any suggestions with what I have or locales of where I can find those pieces?








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    Replacing stock roof rack AFTER using IPD plugs. Need screw anchors. Help. 200 1983


    hello John,

    here's a post.

    http://www.brickboard.com/RWD/?id=967981&font=a

    i think this is the volvo well nut p/n: 752113

    regards,
    byron golden
    86 245
    92 245








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      Replacing stock roof rack AFTER using IPD plugs. Need screw anchors. Help. 200 1986

      After some research, I believe I have determined the 1/4-20S well nut's dimensions to be the following:

      Body Diameter: 0.500"
      Hole Size: 0.500"
      Grip Range: 0.015-0.111"
      Length: 0.630"
      Head Height: 0051
      Head Diameter: 0630
      Plate Thickness: 0.075
      Tightening Torque: 10 in lb
      Ultimate Torque: 230

      Hopefully this will help someone make a determination of the correct fastener.









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    Well Nuts for Roof Rack 200 1983

    I've replaced more than a dozen of those screw anchors. Properly called well nuts or - there's also another name, I can't recall it offhand.

    Best part is, they are NOT metric. I suspect the racks were made and installed right here in the USA. The fasteners' price - about four for a dollar.

    I bought the well nuts in hardware stores and at places like Home Depot and Lowe's. In the fasteners department, where they have the little pull-out drawers with all kinds of special purpose fasteners. Some stores will have the correct size of these and some will not - accept no substitutes.

    Well nut size is 1/4-20 S or S 1/4-20. If you can find an original one you will see the size stamped on the top side of the wide rubber flange.

    There are other 1/4-20 well nuts that are not "S", they will not fit. The S designates the size and shape of the rubber plug. Diameter has to be correct to fit the sheet metal hole, and length needs to be correct so it fits the available space down inside the hole. Believe me, I tried some well nuts that had 1/4-20 threads but not the right plug size.

    I hope you have the original screws. The heads are not any common shape; I had to file a store-bought screw to fit into the recess in the rack's mounting foot.

    Attach the well nut to the rack foot with screw loosely, then set foot down onto roof. If you set the well nut into hole first and then add rack you will likely push the well nut down into the hole and lose it. DAMHIK. BTDT.

    Don't ask me how I know, been there done that.

    --
    Sven: '89 245, IPD sways, electric rad. fan conversion, e-codes, 28+ mpg - auto tranny. 850 mi/week commute. '89 245 #2 (wifemobile). '90 244 (spare, runs).








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      Well Nuts for Roof Rack 200 1983

      Awesome. I will go to Lowes now and start looking for them. I have all the screws. thanks. John








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        Well Nuts for Roof Rack 200 1983

        The roof racks were dealer installed---made in U.S.A. They look very similar to the ones on some GM cars.

        Yes, the screws are specific to this application. The heads are much smaller than you would expect for the shank diameter, and they are either chrome plated or stainless steel, to prevent rusting.







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