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Useful Info, re brake warning switch rebuild kit... 200 1984

Hi, all. Just wanted to share this with all of you in case you ever need it.

This is about the brake "octopus" (as it's sometimes called here) -- the block that has the lines from the two brake systems joining on each side of a sliding piston, to compare line pressures and warn against an imbalance.

Anyway, over the years I've had a problem twice (two different cars), with the warning light (never got a leak, though), so I thought that maybe it was a common problem in older cars. The symptom is that the dashboard warning light would start to glow, faintly and intermittantly at first, then over the weeks brighter and steadier. Since I've confirmed that it wasn't a real brake problem, I concluded, correctly in both instances, that the elements of the switch were bad (worn out) and it was grounding when it shouldn't.

What I want to share with you is that if this happens to you, you don't have to buy the whole (expensive) junction block and replace it (a lot of work), including detaching/reattaching all the brake lines (with the risk of damaging the lines), as welll as flush the system.
You can just buy a new switch rebuild kit, and unscrew and replace the little contact mechanism. It's a heck of a lot easier to replace this than the whole block.

The kit's part no. is 272702-2 (it lists for $36.23) -- this was for my 1984, but it could be for all years (at least up to '92 when they offered ABS, which could use a different system) -- and this kit contains five tiny parts:
the cap (including the electrical terminal), a gasket, a spring, an electrical contact pin, and a nylon plunger. It seems like a lot of money for so little a bunch of parts, but it's still a better alternative than leaving the wire disconnected and not having any warning.

Just so you know about this....

Regards,








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Useful Info, re brake warning switch rebuild kit... 200 1984

Thanks for the tip.

Art does indeed post great pictures!

Point of insignificant trivia - ABS was available as an option when I bought my '91 wagon.








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Useful Info, re brake warning switch rebuild kit... 200 1984

Hi Ken,

I was surprised at that price too. Also, I can't envision the mode of failure of the light in the "on" mode, that could be fixed by replacing the contact assembly. Can you elaborate on the "bad" switch?

Here's an old post of mine after dealing with a similar symptom. You will remember the thread for the compliment you gave me on the pics. http://www.brickboard.com/RWD/index.htm?id=678586 The image links no longer work, but if interested, they are below:

octopus1
octopus2
octopus3
octopus4
octopus5
octopus6
octopus7
--
Art Benstein near Baltimore

The State with the highest percentage of people who walk to work: : Alaska








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Your pictures are great!.... 200 1984

Your pictures are great -- they should be put in the forums' archives!

As for why the new switch fixed the problem -- I'm not sure. I do know that somewhere there was a short by which the wire was being grounded (if I disconnected the wire, the light stayed out, so the short was without doubt somewhere in the unit). Perhaps just withdrawing the little vertical "piston", at the bottom of the switch, let the insulating horizontal piece reposition itself; perhaps something else shifted or moved. But when I got the new switch assembly in place, the light didn't stay on, so it was time, effort (yes, the nylon cap is stubborn) and money (maybe?) well spent.









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