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Suspension and tach work needed for 240 200

I'm in need of advice/suggestions for my 88 245. I've been told the front/rear bushings and sway bars need replacement. What is the danger in holding off on doing this work? the suspension sounds/feels fine but if I'm risking serious danger I would get it done. Any additional suspension work that would make sense to have done at the same time?

also, how hard is it to add a tach to where the clock is and does it require replacing the entire instrument cluster? thanks.








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    Suspension and tach work needed for 240 200

    With a stubby screw driver, you don't even have to remove the cluster. I can do the swap in ~10min or less, leaving the cluster connected. Expect 30-60min+ if you've never removed the cluster before.

    You don't HAVE to get the small clock. My CD player has a clock, so I have no use for the small clock in my 240.

    And finally, I have a large tach & small clock kit for sale if you're interested. $30+shipping.

    Includes:
    tachometer
    clock
    harness between the two
    rubber holders for the clock
    plug to fill hole left by knob of large clock


    Michael
    towerymt AT yahoo.com
    --
    forums.turbobricks.com








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    Suspension and tach work needed for 240 200

    Easy thing first - the tach.

    Very easy DIY job. You must do two things 1) remove and reinstall the instrument cluster, and 2) get a tach + small clock + harness kit. (eBay) Be sure to get tach, small clock, harness, rubber "feet" and bezel.

    The wire with the signal from the engine is already in your Volvo.

    Disconnect the battery negative cable (write down any radio codes first) and remove the instrument panel. Tag the wires you disconnect from the panel so as to get them re-connected correctly.

    Remove the upper of two black 2-inch square panels left of the upper radio spot. On the back of the clock, install the wire harness and a ground lead. thread the wires through the hole that the panel covered. Install the three rubber mounting "feet" and install the clock into the hole. Install the bezel. Locate a place to attach the ground lead and attach it.

    Remove the clock from the instrument cluster. In its place install the tachometer. Place the instrument cluster where it will go into the dash but leave space so that you can get a hand behind it. Connect the signal wire to the single-spade on the tach, it's red/white and has and insulated female connector on it.

    Connect the "new" wire harness to the 3-spade group on the tach. Connect ALL the other wires to the cluster.

    Install the cluster. Connect the battery, test.

    Listen to others who may post, it's been a while since I did this job. It's possible that the clock gets its ground connection via the three-wire harness.

    Once you have a tach all your Volvos will have one, whether factory or you.

    Enjoy. The power band on the B230F is 3000 - 4800 rpm. Start off normally, watch the tach to get the stock shift points. Use the shifter position to force tranny at higher revs, feel the power. Surprise a Mustang.

    Next - the suspension. There are replaceable bushings in the front suspension and the rear. Your tech recommended which ones? Rears are more of a bear of a job. Fronts can be a DIY, should be done concurrently with ball joints and tie rod ends.

    You can defer these repairs for a good while, up to a year, at the risk of uneven tire wear, reduction of rear road clearance, and embarassing "clunks".

    Sway bar replacement? Surely he means the bushings!! The bars are either good or broken. Broken, even the end links, means the car got a hell of a whack. OR, installing the more-fun heavier bars, like from IPD.

    Good Luck,

    Bob

    :>)

    PS, I recommend that you post here ALL recommendations that you get from that mechanic.



    Bob

    :>)








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      Suspension and tach work needed for 240 200

      " Listen to others who may post, it's been a while since I did this job. It's possible that the clock gets its ground connection via the three-wire harness. "

      Yep, there's a black wire that's part of the 3-wire harness, and connects on the metal tab that's on the metal housing of the clock.

      And re: bushings, I've driven with badly worn control arm bushings. I could get tire squeal at 5mph in a parking lot. I could get tire squeal at 80mph on a curve on the highway. The alignment is certainly compromised by heavily worn front bushings. I used new poly bushings, and the difference in steering response was pretty incredible. The deterioration occurs so slowly that you don't really notice how bad it might be.

      On a similar note, I picked up a '90 244 that I've been driving lately...with bad rear bushings. Every time I lift off the gas to shift, and then get back on the throttle, the back would sway one way, then the other. One of the torque rod bushings was so bad that once removed, the metal cylinder in the center of the bushing just fell out. The sensation was very obvious after driving my '87, which has much better bushings & suspension all around.
      --
      forums.turbobricks.com







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