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Instrument Cluster Problem 200

Until I did this, all guages and lights worked in my instrument cluster worked except the odometer/trip meter.

I removed the instrument cluster and replaced the odometer drive gear in the speedometer guage. I put everything back together as I found it (including the flexi-strip circuit that is held in place by two of the speedo retaining screws) and reconnected all wires just as I had found them. The only thing I did was to remove the check engine and brake failure lights

Now, nothing works in the cluster except the blinkers and high beam indicator. I re-checked all connections and they look fine.

Any ideas? The hook-ups I made are then two gang plugs and two single wires, one orange wire single connector to a two prong U-type connector in the left center of the cluster and the other a red/yellow wire to the far lower right of the cluster.

Any suggestions?

Thanks
Walt








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Instrument Cluster Problem 200

One clue is that the blinkers and the high beams light receive their +12v through the round plug or the semi-round plug. Most of the other lights (and the speedo) get their power from the three-wire plug to the back of the speedo itself. You did not list that plug among those that you had reconnected. If you did not reconnect it, then that could be the problem. If you did reconnect it, then you might have the fuse blown that feeds that plug.
--
jds








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Instrument Cluster Problem 200

Not sure what happened but I have never removed screws from a flex strip to remove the speedo from an electronic speedo in a 240. And I have done dozens of speedo surgeries. Those were not speedo retaining screws.








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Instrument Cluster Problem 200


The connections look right to me. The orange wire goes at the U connector near center, near speedometer. The yellow + red goes at the lower corner, just as you wrote.

The red and white wire belongs tucked out of the way and not connected unless you have a tach. You probably saw it in there. You didn't mention it.

The flex circuit is actually a fuse, as I understand. I've checked a few of mine for continuity and found continuity. I'd check across those screw terminals for continuity. That little thing is a bit delicate. If busted and parts places don't stock it (I never tried), I'd get one off a junker and leave the rest of the cluster in the yard! Take the bulbs from it too.

Not sure that it's good to disable the Brake Failure light. I'd want to know if mine went out. If it's chronically on for no good reason maybe there's a short in the wire itself, likely near the "octopus" brake distributor block. Front left fender, inner, below the master cylinder. Maybe you were referring to the Bulb Failure light, a common source of irritation - especially if you drive a sedan; the rear lights can be a pain. That's a reasonable candidate for disabling.

Same for the check engine light. I dunno what year your brick is, but if the light goes on it probably has something to say. If it's '89 or later, it has OBD and you can get a readout from the engine compartment that is at least marginally helpful.

You might want to disable the Service Engine light; it comes on every x thousand miles to tell you to get the oil changed.
--
Sven: '89 245, IPD sways, electric rad. fan conversion, 28+ mpg - auto tranny. 850 mi/week commute. '89 245 #2 (wifemobile). '90 244 (spare, runs).







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