Volvo RWD 200 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 1/2002 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Compressor seized/No P/S 200

It appears the clutch on the A/C compressor has locked up. This destroyed the power steering belt and now I have no power steering. I can't find any info on how this clutch system works. Anybody have any ideas?








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Compressor seized/No P/S 200

    hi there, maybe do a search, lucid posted a while back on a longer belt that bypasses the a.c. comp, and no other mods. dont remember the specifics but it worked for his application. he posted a belt part number.
    good luck








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Compressor seized/No P/S 200

    Mine too,
    I found a non AC bracket at a local Volvo Parts Place
    and removed the compressor, mounting plate, hoses,
    condenser, and drier. the lot weighed about 50 lbs.
    of course this is assuming you don't want AC

    IPD sells an AC bypass kit.

    The AC is a standard unit, expensive to replace.
    I don't know if it's feasible to replace the clusct assy or not

    Luck
    Miguel
    --
    My First Volvo - stock (for now) '84 244, 230+kmi. Owned it since 9/03








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Compressor seized/No P/S 200

      I had an A/C clutch replaced once. Don't know how it's done.

      Replacing the whole unit with a free-turning junker is a simple solution. Might well be the best way to go.

      Another solution is to move the p/s pump towards the radiator about 3/4" (OK, about 18-20 mm) and then run it directly off the pulley that normally runs the A/C pump.

      I've seen writeups (here) on a couple different ways to do this. My choice would be to use bushings and/or washers, along with a longer-than-standard power steering mount bolt, to shift it forward. I think you can use a 5/8" bolt if metric is not available. Be sure to get a good grade of hardened steel. When doing so you need to replace the 3 rubber mount bushings with polyurethane ones, as the extended position and leverage from the tightened belt on the p/s pump would pull it out of line. The poly bushings are stiffer.

      2 bushings go on the main mount ears, where the long bolt goes. The 3rd bushing is on the tension adjuster. Get 'em from fcpgroton.com. You might need a different length belt - you'll just have to check that out when you get that far along.

      There are other methods of bypassing the AC pump - but they usually involve stealing a pulley and belt position from the pair that run the fan, water pump, and alternator. There are reasons why those three are run via two belts, so I think that if I had do do a bypass I'd leave that pair alone, and move the p/s pump forward instead.

      Part of my reasoning is, if the fan, water pump or alternator fail, that's major trouble. If something should go wrong with the shifted power steering pump, that's not as serious.
      --
      Sven: '89 245, IPD sways, electric rad. fan conversion, 28+ mpg - auto tranny. 850 mi/week commute.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Compressor seized/No P/S 200

    When mine went, the mechanic did the same thing - disengaged the clutch & unhooked the power supply.

    Depending on year, you could also try the IPD bypass kit:
    http://www.ipdusa.com/ProductsCat.aspx?CategoryID=516&NodeID=4533&RootID=629








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Compressor seized/No P/S 200

    I had the same problem two years ago. Drove the car w/o ps for a few wweeks, then installed a junkyard compressor ($20) to serve as an "idler pulley." I did not reconnect the power wire to the clutch or recharge the system.








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Compressor seized/No P/S 200

      I used ipd's kit ,works great;$40.00...but it only works on certain years,my being an 83....kris







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.