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tie rod lock washer 200 1991

I have to replace the tie rod on the SE. It has a CAM rack. I looked it up in Bentley but they do not cover replacing the tie rod !(the outer end yes, but not the rod). These screw into the end of the rack and I seem to remember there is some kind of locking washer (a bend over type). Do I need to get a new one from the dealer? What is the preferred method for removing, and maybe re-using this lock washer?
--
744 & 745 16v 4+OD, 245 SE auto, 242Ti 4+OD, 245DL auto parts car








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    tie rod lock washer 200 1991

    This is a repost that might help. It's mostly geared toward the cam rack that has the peened lock to the steering rack shaft. You might have that type. It sounds like you're not positive so I'm posting this just in case it helps.

    To remove the inner tie rod, you disconnect it from the tie rod end by loosening the locknut on the threaded portion of the inner tie rod and unscrewing it from the outer tie rod end. Count the exposed threads before you start so you can get it reasonably aligned when you reassemble. You don't have to remove the tie rod end at the wheel where it connects to the steering arm, but you will if you're replacing the tie rod ends also. Once this is disconnected, you can pull the boot off if you haven't already cut it off. Then you disconnect the inner tie rod from the steering shaft. There might be an obvious lock washer affair which is great, or there might be a peen that holds the inner tie rod from working its way off the shaft which would cause a loss of steering on that side of the car. The peen dents into a recession in the shaft that you won't see really well until the inner tie rod is off. If yours is the peened style like mine is, you'll have to decide how to get the peen out so you can remove the inner tie rod. I carefully filed mine off because I didn't want to beat on the steering system too much. The Volvo manual shows a guy removing it with a small chisel. If you file it, go very carefully. Otherwise you'll file down into the shoulders of the recession in the shaft and the new peen on the new tie rod won't have as secure of a lock. Hopefully, you've got the easier style with the lock washer and bent tab. You should be able to bend the tab out of the way and unscrew the tie rod. I'd just order a new washer for each side if this is the style you have.

    When you install the new one, you can use blue Loktite if you want. Some mechanics do this for extra safety. Be sure to support it from underneath before applying the new peen to avoid stressing the steering parts too much.

    I bought a TRW/Moog/Federal Mogul tie rod from Swedish Engineering. It was nicely made with relatively polished steel in comparison with others I've seen, including a different TRW tie rod that was not nearly as well finished. When I first put it on by hand, it wouldn't screw on all the way. It went on, but stopped about two full rotations shy of where it should be. It turns out that when you apply just moderate pressure with a wrench the shaft cuts the last couple of threads into the female end of the connection. It provides an extra lock to add to the peen. Nice design.

    You might want to get new boots while you're at it. Be careful, go slow, get it aligned when done.

    Good luck.
    --
    Thanks everyone for all the help, Doug C. 81 242 Brick Off Blocks, turbo bars and wheels, M46; 86 244, B230, 150k , auto; 81 242 Turbo, intercooled, M46, 122k.








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    tie rod lock washer 200 1991








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      tie rod lock washer 200 1991

      I have used the kits from FCP Groton (you're welcome, Nick) on four 240s' front ends and really like the Moog ball joints, tie rod ends, and rubber sway bar bushings for $80. With the KYB GR-2 shocks and strut inserts (I make my own rubber inserts for the bottom of the strut tubes), there are four local 240's that the owners enjoy driving -it's a liberal arts college town with an old army base, lovely place, we like our bricks! The oldest of the above mentioned installations is just above 30K, and we've seen no problems yet in any of the four. FYI: Autozone wanted $46 each per ball joint, don't even ask to see what they try to sell you as front wheel seals (482126 buyers beware) Do the next right thing, and your brick will reward you.
      --
      1990 244DL@168k aka 'Vicki', daily driver; 1994 854 ti+ @126k, being reconstructed as rally car; 1997 Chevy Tahoe LT @160k, boat hauler/family wagon; wifemobile 1995 FROD Exploder Edgy Bowel Edition @137k; small fleet of 98-01 Crown Vics (taxis); etc...








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        tie rod lock washer 200 1991

        Sorry, I digressed; the lock washers have visible ears (once you strip the boots and clean the rod and union off. Bend them out and bed them back in againt after you meanstreak all threads and count exposed threads at every junction, but take it to a trusted alignment shop anyway; the slop in the ball joint to control arm bolts alone is enough to throw you off. Trust me, it shows up at around 85mph if you just do it by eye and don't have someone with proper equipment inspect your work. Remember, safety is number one... having a car that you make commitments to is what makes vulva owners special ;)
        --
        1990 244DL@168k aka 'Vicki', daily driver; 1994 854 ti+ @126k, being reconstructed as rally car; 1997 Chevy Tahoe LT @160k, boat hauler/family wagon; wifemobile 1995 FROD Exploder Edgy Bowel Edition @137k; small fleet of 98-01 Crown Vics (taxis); etc...







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