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850 washers (wipers pissers) check valves pump reservoir 850 1995

Last Saturday was sudden winter weather driving in So Colo. I used the wipers washers for the first time in months and months and only the passenger side of the windshield got wet. Ugh.

When I checked it on Monday, I found that the headlights weren't getting any juice either, but a puddle formed under the reservoir whenever the pump ran. It's not very inviting to work on, so it waited until tonight for further attention.

A thinner wire poked further into the driver's side windshield nozzles seemed to solve that issue -- with the hood up I'd noticed a tiny dribble from the nozzle. But I was curious and concerned about the puddle-making, so I kept going. After removing the passenger (U.S.) side hood latch and unlatching the ECU jumpers+button+LED assembly it wasn't so crowded. Haynes said the filler neck of the reservoir is just a snap-in-place funnel, so I yanked that, too.

Then I set to looking for the "T" (and check-)valve up front. Possibly the easiest way to locate it is to follow the thin hose from the driver's side headlight wiper arm to the passenger side of the radiator. I pulled the passenger side wiper and panel below the headlight and fed slack(+) from that wiper arm and the supply hose to bring the "T" out by the front of the radiator. It's clogged. I haven't cracked it open yet; it's still soaking in very hot water as a form of prayer before its likely replacement tomorrow.

In trying to locate the source of the puddle/leak I pulled the reservoir. I also pulled the pump/motor from the reservoir. Everything seems happy/fine: I hooked the motor/pump to the clogged "T" fitting. The clog held -- the motor bogged down and nothing leaked. Pretty good pressure test. So the reservoir went back into place (without too much difficulty, but don't try this without raising the car at least a few inches), knowing that the former-mystery bits I couldn't see are behaving themselves.

So I'm still clueless what's leaking. The chamber between the pump and the 1st "T" fitting seems OK. I'm not sure what function its 3rd hose + sliding ball check-valve serves, but that is the other to-atmosphere hose along the passenger fender (the 1st is to let air in the reservoir as it's emptied). Maybe once the fluid has the proper escape routes it will stop being so creative in finding another.

Words of advice if you pull the pump from the reservoir: mine had pieces of Pikes Peak (gravel + dirt) in there between them. Wedged in there. That's bad because the pump's mounting is meant to provide some freedom of vibration, and also because removing the pump can allow that dirt/gravel into the reservoir, from which you will probably never remove it (until it finds its way into the check-valves or maybe nozzles). So try to blow/pry/rinse out any dirt first and then hold the reservoir upside down when pulling the pump straight out (formerly up).

Last, my passenger side headlight wiper blade is coming apart (what a cheap piece of junk -- it only lasted 9.5 years). Does anyone buy these from Volvo, or is it better to just cut down the old ones from the windshield or otherwise improvise?

- Dave; '95 854T, 153K mi, WOW DID THOSE GOODYEAR EAGLE GS-D3s SUCK!!!








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    replace headlights washers 'T'(check) valve in 6 minutes w/o any tools! 850 1995

    Thanks for the replies.

    The hot soak only made the "T" valve plasic nice and pliable so it came apart nicely. The diaphragm had apparently liquified (and then curdled). But since it was spring-loaded, I put it back in w/o any diaphragm for the night, figuring that I could re-do the job very easily without taking anything apart, now that I'd taken everything all apart once.

    I picked up the part today and the install was quick and painless:

    The first step is to detach the hose that supplies the washer fluid to the headlights washers, so it can be slid towards the center of the car:



    Then it's a simple matter to detach the hose to the right headlight wiper (tie a string to it if you don't want to even risk it disappearing through the hole):



    With those 2 hoses free to feed some slack towards the radiator, the "T" (check-)valve can then be moved out the opening in front of the radiator, where it can easily be replaced.

    Roll on,

    - Dave; '95 854T, 153K mi








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      replace headlights washers 'T'(check) valve in 6 minutes w/o any tools! 850 1995

      In the first picture listed in your previous message, there are two hoses leading up to the fender, on a clip. On my car, they end there, as I see at least one of yours do. The odd thing is that when I squirt the washers, the fluid runs out these hoses too, putting fluid into the engine bay. What's up with that?

      Thanks a bunch,
      Will
      --
      '95 850GLT. Loving it, but still missing the 240 - http://www2.mne.psu.edu/sae/FSAE/








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    850 washers (wipers pissers) check valves pump reservoir 850 1995

    the leak is probably due to backpressure from the clogged T. replace the T. The
    soak the old T in vinegar for a long enough tim eand it may free up.
    Volvo T has a check valve so u get immediate spray but if u use just a cheap generic T w/no check valve it will still work but not clog but you will need to hold the wiper stalk spray on a bit longer becasue of the delay for the water to
    get from the reservoir to the sprayers.

    I been cutting down my old windshield wipers and usin gthem on the headlights.
    Works fine. crystal clear vision is a must for your windshield but u just want the headlight wipers to clear off the crap to light on the road.








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    850 washers (wipers pissers) check valves pump reservoir 850 1995

    I converted to the newer "fan type" washer nozzles ($5, from your Volvo dealer parts guy) a few years ago, I also have pretty much a complete set of extra new "T" connectors and check valves in my parts box in the car.

    There is waxy "crud" in most bottled washer fluids that seems to precipitate out when the washer isn't used and make the check valves stick. A pump pushing against a stuck check valve can make just about anything leak.

    -BTC

    '98 V70T5m, 151k mi.







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