Check theeasy stuff first. The "smoke" from the AC vents sounds fine - this is frequently seen in high humidity situations if teh AC is working well. It also suggests that the AC is well charged and not leaking, a good thing ;-) It certainly suggests that there is nothing wrong with the infamous evaporator, and the evaporator leak would only let freon excape, it wouldn't create any moisture issue (no water inside it). I would next look for water collecting somewhere in the car, particularly under the carpets wehre you don't see it. Even waater collecting under trunk carpets would create this situation. Could easily be from a leak in sunroof (blocked drain) or AC drain blocked and escaping into interrior. You don't mention smell or greasy feel, and I would expect some of each if the heater core was leaking, since it would be allowing anti-freze to escape into the interior. Anti-freeze has a sort of sweet smell. Can you wipe the interior glass clean pretty easily? That is where the anti-freeze would be most noticeable if leak is significant, and wiping leaves greasy streaks.
Best of luck,
Mike
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Mike Sullivan ('91 745 (171k), '93 965 (147k), '95 855T (60k), '98 V70XC (78k). Past Volvo's: '85 744 (256k), '86 245 (165k), '86 245 (195k), '88 745 (208k).
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