Volvo AWD S40-V40 Forum

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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40

I am very familiar with the 200 and 900 series, the S40 not so much at all. School me folks, what should I look for? Are there any known reliability issues? And finally are the S40 series DIY friendly? I have done timing belts and head gaskets on both the red block and white block engines, also suspension, brakes and front-end work so have Volvo experince. Thanks in advance.








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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40

Check the clutch travel, if it is less than 1" from the floor at disengagement/engagement, it is probably time for a new one. $$$$

The 5 cyl is really shoe horned into the engine bay. There should be a timing belt sticker on the computer box or paper invoice in the glove box. The T belt should have been changed around 120K.
--
Keeping it running is better than buying new








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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40

Hiya John! Welcome back!

You have all the experience you need to work on one of these. They're DIY friendly enough. Though the oil filter change is messier than older white blocks and changing the cabin filter is ridiculous.

Like many others, the o-rings on the heater core connections are prone to failure over time, causing coolant leaks into the cabin. The front sunroof drains are also prone to clogging so check for evidence of water/coolant on the carpets (it gathers in the back seat floor).

The right upper engine mounts fail quicker than they should.

Check the headliner; they fall eventually. Big job to refurbish. Another bargaining chip.

Replacement keys are pricey, if this one only comes with one you should factor that into your offer.

And finally, if you do buy it, please inspect the coolant hoses and, if original, replace PN32 in this diagram at your earliest convenience: https://www.volvopartswebstore.com/images/parts/volvo/fullsize/GR-380045.jpg
Many a S40 has gone to the scrapyard prematurely after the plastic Tee in that hose failed.

Best of luck to you! They're nice little cars.

--Will








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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40

Thanks, I will check it!








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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40

Thanks Will, especially for the diagram. Going to look at this on Friday or Saturday will post up results. Are shop manuals still available either digital or hard copy? Thanks in advance. If you get this twice sorry my laptop is glitchy!
John








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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40








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Looking at a 2006 S40 2.4i, manual transmission, 181k miles. S40-V40







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