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CAT error code 4-4-3 850 1995

My daughter drove it to work last week and the CEL came on while driving home. I check the OBD and A2 = 4-4-3. Of course, this has never happened to me in the last year or so. I cleared it and when my daughter drove it again yesterday, same thing!

I have replaced all but one of the vacuum lines, the elbows look good. I find no air leaks around the intake manifold. Yes, the car is running slightly rich as the exhaust pipe is black.

I have no maintenance history. Who knows how old the O2 sensors are? Last thing I did was to replace the turbo Boost control and it's 4 vacuum lines. No leaks. The car runs like a bandit, starts easily, and is generally fun to drive. What I don't want to do is throw parts at it.

Here is what Volvo says to do:

Code 4-4-3 (TWC Efficiency) TWC = catalytic converter.
1) Check for other codes. If any code for misfiring is stored
(Codes 4-5-1, 4-5-2, 4-5-3, 4-5-4, 4-5-5, 5-4-2, 5-4-3, 5-5-1, 5-5-2,
5-5-3, 5-5-4, 5-5-5, 5-4-4 or 5-4-5) perform that testing first. If
Codes 4-3-5 or 4-3-6 are stored, perform testing for that code first.
If none of the above codes are stored, go to next step.
2) Perform a compression check on all cylinders. Repair as
necessary. If compression is okay, go to next step.
3) Check for air leakage in intake system. Repair as
necessary. If there is no air leakage in intake system, check for air
leakage in exhaust system. Repair as necessary. If there is no air
leakage in exhaust system, check fuel and residual pressure. Repair as
necessary. If fuel and residual pressure are okay, retest using new
TWC.
--
Keeping it running is better than buying new








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    CAT error code 4-4-3 850 1995

    What I suggest before you spend lots of money is to obtain a vacuum elbow replacement kit and replace all the rubber vacuum elbows. I had the same particular problem and the solution was the one vacuum elbow under the intake manifold next to the water thermostat on the left (passenger) side of the car. Very difficult to get to. Also, there is a very long rubber hose also under the intake manifold that if you remove it to replace the rubber elbow, I strongly suggest you replace this hose. It gets brittle and cracks and can lead to intermittent problems.

    I got so frustrated that I replaced all the rubber vacuum hoses and elbows.

    One other thing I did, since I also kept getting trouble codes associated with exhaust, intake, vacuum, and fuel injectors (after replacing each one), which actually fixed most of my other problems, was I disconnected the battery, and disconnected all the electrical connectors (and I mean each one) in the engine bay. They were all severely corroded. I used electronic contact cleaner and cleaned and burnished each connector's contacts.

    Guess what? that was what was causing the intermittent problems with my fuel injectors causing a valve error code.

    All new rubber hoses and elbows and clean and burnish all connectors and the car runs excellent now.








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    Running rich 850 1995

    If you're running rich, perhaps a good O2 sensor will set that code?
    You're right to diagnose carefully before throwing expensive parts.

    Here's some ideas after you check compression.
    excerpts from "FuelControl850-70series.pdf"
    "There's a direct relationship between the correct fuel quantity delivered to the engine
    by the injectors and the fuel pressure." So you need to verify fuel pressure.
    Triple check for air leaks after the MAF. I got hoodwinked there before with a very subtle tear in the bellows.
    and another time the clamp wasn't set right, don't ask how that happened.

    Key Sensors: RPM, MAF IAT (intake air pressure) VAT Volume Air Flow Sensor (Turbo)
    some turbo engines have an Exhaust Temp Sensor that controls full load enrichment.
    These can all get dirty or drift off proper operating specs with age besides outright failure
    That might lead to running rich and or low gas mileage, and be hard to diagnose.
    There's a Volvo service page that explains component checking,
    "SystemComponentsTest.pdf" Pg 7 is "Fuel Pressure Regulator test"

    How long can injectors go without service, and how do you diagnose? There's a resistance range
    that they give but that must just indicate an open injector solenoid winding I'm guessing, total failure.

    Just some ideas, focusing on diagnosis of the root problem.

    Bill








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    CAT error code 4-4-3 850 1995

    When I get this on my 850 turbo, it has usually meant time to do the O2 sensors, so I agree with you on that diagnosis.

    However, I tend to reset (as you did) and wait for reoccurrence.

    Your reoccurrence seems to have come a lot sooner than mine did. I think it would go maybe a week or two before it would reoccur. (It takes a while for the ECU to decide that an O2 sensor is lazy, they drift slowly.)

    Since yours seems to have come on suddenly, and reoccurs quickly, that makes me think vacuum leak. Something broke or split. I'd look for something like that first, then replace the O2 sensors if a second, close look didn't reveal any leaks.

    As you know, they age together. You could replace just one, but the other will follow soon after, so I usually do both together just to minimize the hassle.

    Hope this helps!

    Roger








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      CAT error code 4-4-3 850 1995

      I drove it today, a 50 mile highway trip, not a problem. At least no code pending. My daughter explained that the code came on at the same place both times, on the freeway in stop and go traffic.

      I checked the fuel pressure, 36psi with a warm engine. Just about where it should be. I could always add a bottle or two of injector cleaner.

      I agree, it probably needs both O2 sensors. I just hate to shell out a bunch of money on an educated guess. No codes for the front or rear O2 sensor. The front O2 sensor has a bunch of dried oil on it, which means it has been in the car for quite a while. The rear O2 sensor appears to be original.

      I guess I will have to fix that before I sell it...

      My only 'test' is to let daughter drive it to work?

      --
      Keeping it running is better than buying new







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