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Long-Term test of breadclip A/C fix V70-XC70 1999

I have owned my 99 V70-T5M from new. It now has 156,000 miles. At around 50,000 miles, I replaced the A/C compressor clutch because of excessive gap, and in those days, we didn't know about removing shims. At about 95,000 miles, I removed a shim to close up the gap. At 135,000, the gap was once again too wide, but now the brickboard talked of the breadclip fix.

I cleaned the outside surface of the A/C clutch plate and, using 3M Super 77 multipurpose adhesive, installed the breadclips. Immediately after, I drove the car on an 8,000 mile trip from California to New York & back, with no A/C problems. Fast forward to July 2106, returning from a California - Indiana round trip, I was almost home when the A/C cut out in 108 degree weather and came back on at 105. Examination showed that 2 of the bread clips were gone. It had lasted over 20,000 miles, but not the 45,000 that comes with a properly shimmed clutch.

At this point, I removed the clutch plate, which was at .040" gap, and found that the only remaining shim was only .012", so there was no point in reassembling it. Fortunately, I had saved the original clutch, so I shimmed and installed the outer plate from that one, and it's back to .014", so it should be good to the 200,000 mile mark.

Conclusions:
1. It looks like you can only readjust the gap by removing shims once, although it may work to grind down the surface where the clutch plate sits against the shims.
2. If there is a tie-wrap fix that works as well as bread clips, the tie wraps are probably less likely to come off than the bread clips.
3. I have not seen any information on whether the bread clips can be layered when later adjustment is needed.








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    Long-Term test of breadclip A/C fix V70-XC70 1999

    I did this fix with three zip ties earlier this summer on my v70 base w/ 218K miles (now) on it. I did the fix at about 212K, and the A/C is still working like a champ. Don't know about longevity yet, but happy so far!








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    Long-Term test of breadclip A/C fix V70-XC70 1999

    The plastic bread clips are only supposed to be 'temporary', like a year or two. If one falls out, that will cause uneven wear and the clutch will then need to replaced.

    As far as the gap goes, .010 is probably optimum. I have forgone plastic clips in favor of metal (aluminum sheet metal cut to size). I also use the strongest glue I can find so they won't fall out. Remember, the glue will take 24 hours to cure properly.
    --
    Keeping it running is better than buying new








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      Long-Term test of breadclip A/C fix V70-XC70 1999

      I have no long term experience with adjusting the compressor clutch. In fact, my mechanic was dubious about it until it worked. I used six zip ties. No glue.

      Do I need glue?

      Anyway. Mechanic said it can only be a temporary fix. Insists that the real culprit is the electromagnet weakness (in the clutch) and it's just a matter of time.

      I didn't see anywhere this jury-rig 'fix' had a half-life, or could only last one year. In the meantime, I'm keeping a close eye on the zip ties and make sure they stay put.

      Is it hot enough on the compressor clutch to melt those things and mess up the gap?

      There was a guy on MVS that saying his bread clps have worked since 2008.

      --
      I'm stuck on Volvo and Volvo's stuck on me....when it comes to FWD I always listen to the "Oracle of Minnesota'








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        Long-Term test of breadclip A/C fix V70-XC70 1999

        The glue is usually needed if the clutch gap increases, allowing the clips to fall out when the clutch is engaged. If using 2 clips, glue them together first, then apply glue to both sides and slide the pair back into position.

        If one clip falls off, the clutch and bearing will suffer. It does not get hot enough to melt the plastic or glue.

        The bread clips will last a while, depending on how much the compressor cycles. It is NOT a weak electromagnet, just a lot of wear on the clutch surface. Remember, the American car compressors are designed to be on all of the time and the blend doors provide heat to keep the cabin temp at the desired level.

        The American cars used to have AC only from the top dash vents, European cars delivered cold air from all 3 levels.
        --
        Keeping it running is better than buying new







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