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Finally blew The Gasket

Yep, the head gasket.
I would say definitely.
Travelling a 3000 foot incline, just near the top of the hills the heater core (I guess completely) blew - sending steam directly onto windshield through all vents, whether open or closed on the climate control, meaning I had to open and look out of side window. I did let car sit a while and got to the bottom of the mountain where cellular range came back on and got some coolant in her. But too late.
Symptoms are:
the ignition coil cover popped off around two torx bolts. So heat build up near cyl 5. where something hit, pushed, or bent the plastic. I guess bending of head aluminium head.

Jet of water coming up from expansion coolant tank when turning over. I read this is compression in the coolant system.
Exhaust pipe had steam / white smoke just appeared briefly at the bitter end. Turnover no prob but not ignite. Maybe the exhaust side is hit hardest. Smoke coming from behind engine under or around the turbo area.

Coolant is not in the oil. :}

Maybe it is a rail for the turbo coolant? It is a guess there is a pipe failure because it is like a waterfall back there. A repair shop man who had awesomely come out said he would 'fashion one out of copper or other piping." But also that we couldn't dfeel it but that "there must be a pipe there."

My guess is the heater core was on its way out as I had been hearing noises like a leaf scratching when I used the blower for last three weeks; I even took an image to trace the blower and was going to work on it. That scratching may have been steam bubbling under the carpets near the dash in the heater core. This is basically a worn out plastic baffle through which water has to circulate back through to the engine. I cannot believe the integrity of the engine relies on the passage of this coolant through the heater core.

The gasket was obviously worn and I was also towing min circa 150kg.

Perhaps pressure took out the alum coolant rail somewhere behind / under turbo. There is a lot of water coolant coming directly out from rear-mid engine.

So, there is my ultimate Volvo DIY task.
I think now these cars are becoming classic. I thought I had fixed my car all up - alas this unknown came from left field.

am looking at a 1988 DT? Volvo wagon to replace with but everyone reckons I should get a Toyota

BIBLIOGRAPHY:
The guy who assisted me (click the address and do streetview. This is New Zealand):
https://plus.google.com/112840152969171030216/about?hl=en
the hills Where the steam started: 4 seconds and couldn't see out window:
https://www.google.com/maps/@-37.1556877,175.692564,3a,75y,201.34h,91.3t/data=!3m4!1e1!3m2!1sOnhnOnHXtn_wjYHc0XK3Fg!2e0?hl=en








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    Finally blew The Gasket

    Andy, which car is this?

    Yes, there is a coolant pipe on the firewall side that is connected to the turbo. Yes, you probably killed the head gasket. Steam on the inside of the windscreen is a leaking heater core. No, the aluminum heads do not generally warp.

    You are looking at a large job due to the heat buildup. I suspect the heater core broke because of the head gasket failure creating too much pressure in the system, not the other way around. That pressure and high heat (steam) could also blow the O rings on the turbo coolant pipe.

    What caused the deformation of the coil disturbs me the most. That would be tremendous heat which might have caused additional damage.

    Finding a 245, 745, 945 is tough in your scarce market. A Toyota is much easier to find, not fun to drive, reasonably reliable, and more mechanics know how to work on them - parts are also easy to get.

    --
    My back feels better when I sit in a Volvo seat








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      Finally blew The Gasket

      Thanks Klaus.
      The deformation is the outer shroud cover plate that sits over the ignition coils area. I haven't inspected it yet.
      The temp gauge did not go into red at all and it climbed up only once when I immediately shut down.
      It's parked and I will probably pull the head off etc and try to get it running over time like a month or two.








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        Finally blew The Gasket

        Don't worry about the plastic cover plate, it is just to keep rain water and leaves from getting to the deep spark plug holes.

        At a minimum, you will need new head bolts and a head gasket. Once off, check the head for flatness - it should be OK. This is also a good time to replace the valve seals, all 20 of them. And if you have a good machine shop, get the head cleaned and inspect the valves/seats.

        Use a lot of penetrating oil on the exhaust manifold bolts, they tend to get rusty and you don't want to break one of them.

        Use Volvo's RTV to glue the cam cover back on. Think about replacing the cam seals?? And mark the cams, intake and exhaust so they don't get mixed up.

        Have fun with the project!! Summer and extended daylight hours are a good thing.
        --
        My back feels better when I sit in a Volvo seat







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