Real Volvo t-stats have a "burp hole" in the diaphragm. I observed and
maintained the orientation of the factory original (towards front of car)
when I replaced mine.
I was unable to maintain the 87 dC rating of the original however; the
dealer was only able to obtain the 90 dC rated one. Some folks have seen
their temp gauge needle sit above horizontal after repl 87 w/90 degree
unit, but mine always sat a little too high, so it made no difference to
my car's gauge (except that it now goes up to just beyond halfway and
stays there, regardless of the temp, as it did before the 'stat became
feeble).
There is/are [an] aftermarket 87 dC 'stat, but I'm not sure it has a burp
hole.
The rearward T40 torx screw is impossible to reach at a zero angle w/o
removing fuel rail etc. I needed a special/long T40 bit (a SnapOn*,
borrowed from a pro) [which worked even] after my 1/4" bit/socket's extra
width and extra angle induced me to strip the tops of half the torx splines
of the screw head. The screw threads exhibited a white powdery corrosion,
and required a surprising amount of torque (more than a 1/4" tool is meant
to deal with) to break free. (Newer screws are black; mine were silver.)
I put mine back in with plenty of anti-seize compound.
> Should I pick up a Haynes
For $16.95 direct from Haynes (for my #3260 euro manual; haynes.com now
says "97050 - 850 Series all models ’93 thru ’97"), it's hard to
rationalize NOT having one. As I recall (it's been a while), I reached
them at 800-4-HAYNES
As it suggests, I drained coolant from radiator first, making the job very
dry/neat. I found it a bad idea, however, to follow Haynes' advice to
disconnect the little hose from the t-stat housing. The reservoir easily
unclips (slide it upward), which will give you a little more slack on the
little hose.
The job is very quick/easy, iff you can get the 2 screws out.
- Dave; '95 854T, 107K mi

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