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850 trunk lid lift replacement 850

If you are going to replace the trunk lid lift supports, and you own a Haynes manual for the 850 series Volvo, pay attention!

Last week, I made a trip back to Charlotte, NC to shop the Pull-a-Part up there for for my three vehicles down here in "No Volvo Land", Myrtle Beach, SC. When I got to the yard, I found one very clean 96 850 that had not been totally destroyed by parts pickers, and went to work on removing several items that I needed for my 93 850. One of these was the trunk lift supports which seemed like a tough project to tackle. I looked in the back seat of the donor car and found a well used Haynes manual for the 850 (mine was back at the beach) and proceeded to follow their instructions for replacing the lift supports, which included removing the back seat cushions, folding down the rear seat back, then removing the rear seat pillars and rear shelf. After all of this, there was still only a very small hole behind the seat pillars to access the front mount of the support.

When I returned home with the lid supports that I gleaned after more than an hour of effort, I started thinking about how the support mounted to the front with a "C" type of snap clamp and realized that any normal engineer would have designed them that way for relatively easy removal. I explored the trunk area with a flashlight where the lift rod went into the seat pillar and found that a long(heavy)screwdriver could be used to pry up on the underside of the "C" clamp and pop it loose, and that the clamp could be re-attached by reaching in close to the end and simply pulling down on the rod. Removal and replacement of mine took less than 15 minutes for both sides, even with the time spent surveying the project. Keep in mind that I did not even have to remove the trunk liner for access.

I hope this might help anyone that has put off replacing the trunk lid supports because of the Haynes write up, the job is much simpler to complete than the book suggests. For safety, since this lid is heavy, prop the trunk deck open while releasing the strut mounts.

Regards,








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    850 trunk lid lift replacement 850

    Please note, wear a long sleeve shirt or sweatshirt whild doing this. There are some sharp sections of metal that can easily cut your arm if you slip!

    Correct, no need to lower the rear seat. I used a 2X2 about 3-4 feet long to reach the end of the strut and pop it up. My size XXL hands had a hard time reaching through the side.

    Those contemplating ordering non-OEM struts for the trunk or tailgate, beware, they do not seem to hold up over time as well. The trunk lid or tailgate should not 'slam' when allowed to close with gravity being the only help.

    Klaus
    --
    Always willing to listen, just not able to take direction.








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      850 trunk lid lift replacement 850

      Hi Klaus,

      It seems that the trunk deck with the spoiler package is quite a bit heavier than the standard trunk. I noticed a marked difference in weight between the 96 and my 93 with the spoiler. Did Volvo offer a heavier duty lift support for the spoiler package options?

      Kindest Regards,

      Will








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        850 trunk lid lift replacement 850

        Yes, there are 2 different struts. The spoiler requires a much stiffer strut and has its own part number.

        Klaus
        --
        Always willing to listen, just not able to take direction.







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