When you replace the belt, the tensioner must also be replaced.
There are 3 timing marks, one on each cam and one on the crank (which is difficult to see). When all three are lined up, the #1 piston is at TDC. And, do this before you start taking the car apart! Otherwise, any slips and you are screwed.
Remove all 5 spark plugs to allow the engine to rotate without resistance.
Once you get all 3 marks lined up, rotate the engine clockwise an additional 90 degrees and then back to TDC. That removes the tension on the variable valve timing, and the cam will not try to rotate when the belt is removed.
The hard part is removing the belt around the crank, and then putting the belt back on properly.
Read the write up on Volvospeed/bay13.
Klaus
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I am not a mechanic, so can you trust what I type?
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