I agree with John, although in a hotter turbo engine the Bosch Plats have been known to get too hot and the ceramic insulator crack and fall into the engine. There have been many posts about this so many of us have stopped using them...going back to OEM Volvo plugs. Cats don't go bad in 3000 miles usually. If I were you, I would replace the plugs with OEM's (for your non-turbo), clear the code and keep driving to see if the code comes back. Many different things can set off that light. Besides, code 0421 (warm-up catalytic efficiency below threshold, bank-1)? This and 0420 can also be caused by a loose gas cap if I recall correctly. Besides, there is no connector on the Cat that sends a signal to the OBD-II socket. The Cat is tested by readings from the 02 sensors before and after it (your car has 2). Therefore an 02 sensor going out can make you think it's the Cat. The guy at the dealer should have done more testing before jumping to the conclusion he did. I would say though that for a non-turbo engine, plat. plugs may be too much...in other words, your engine may not have warmed them up enough...thus the code. If you want to stay with Bosch, I would try their straight copper plugs. Many turbo users like these too...they just change them more often. I really don't think your Cat is going out...reset code, tighten gas cap and see what happens. If the code comes back, then change the plugs too, reset the code again and keep driving. AutoZone will read your codes and reset them for free. Good luck!
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1998 S70 T5 Emarald Green Metallic, 2004 V70 2.5T Ruby Red, Previous Owner of Black '94 850 Turbo Wagon. My cars have been running so well lately they've got me worried.
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