general replies only because im in the UK...
What years was the 850 offered? - from '92 onwards here I think, revisions in 95
I am looking for a base (non-turbo model)with a 5 speed manual transmision. - easy in the UK both in the 2 ltr, 2.5 ltr models - reading posts on her e i understand manual's in the US are rarer han rockinghorse droppings...
In general are these cars easy to maintain and work on? - yep!, hada 940 and the 850 is as easy IMHO although i think a clutch/rear seal would be worse..
Are there any serious problem areas? early autoboxes (in fact even later ones) - but my personal theory is this applies mainly to turbo cars and cars that havent had the fluid changed. Loads of reports on ABS units failing (although again i think this seems to be confined to the US - heat related possibly??) Maintenance history is cruicual - as with any volvo!
What should I inspect on a used 850?
Everything! - dependant on milage you can expect the following issues as needing doing at some point! Rear main seal (oil dripping from joint of engine/gearbox), clutch, antiorollbar links (front), top motor mount every 40k or so, rear motor mount, suspension top mounts (front), lambda sensors, MAF (perhaps), cambelts, brakes (they are HEAVY on brakes), autoboxes should have fluid changed evry 20-30k, leaking heater matrix (seen some reports), aircon unit leaks etc...
that said i have had mine 40k, its now done 100ik and its jsut been are and tear items on mine - but it had a full service history and perhaps i have been lucky!
Is the blower motor easier to replace than on the 240! - dunno never done either!
Is the 5 cylinder the base engine or is was 4 cylinder offered on the US?
as far as i know only 5 cylinder - which is a good engine - dont let anyone tell you otherwise!
What fuel economy can I expect (highway at a staedy 65 mph and city or mixed driving) What octane fuel is required? - i would look to get mid 30's with my autobox at steady 65, mid to low 20's rtound town (thats english mpg)
What can one expect to pay for a well kept 850? Can I find a dependable 850 for under $3000? - cant say im in the UK!
How difficult is it to replace the timing belt ( I assume it uses a belt)?
does us a belt, i had mine odne and i suspect its local market pricing - worse tthan a b230/b20 i would say because of its postion, but people certainly do do them at home....
What maight I pay a shop to replace the belt? - cant say it wil leba US price for you.
Do these cars have any corrosion problems? If so where?
Mine is 10 years old and NOTHING showing, never really seen a corroded one either! i would check rear arches/boot(trunk) underside anyway - typical positions on any car!
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