Quantcast
RWD - Hack: broken rear seat release

Volvo RWD 200 Forum

INDEX FOR 9/2019(CURRENT) INDEX FOR 10/2010 200 INDEX [<<]  [>>]

 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE   A    A 

Hack: broken rear seat release 200 1993

A couple or five years ago, the plastic handle on the rear seatback release broke off. I'm sure Volvo had some good safety reason for the overly complex cable release system, but good heavens what a contraption. We've gotten by with twine pull loops on either side, but I finally decided to fix it using the excellent BB walkthrough:

https://www.brickboard.com/RWD/volvo/1531834/220/240/260/280/240_back_seat_release_handle_replacement_walkthrough.html

Not wanting to pay IPD $20, I decided to just jerry-build a new handle. I was happy to find the plastic tube attached to the broken handle intact and already hollowed out to 5mm. I quickly broke/sawed/filed the handle remnants away and poked around the basement for something handle-like. I'd been thinking wooden dowel, perhaps Ornäs birch, but then I tripped over some aluminum angle stock. I wonder what that was for? I sawed a 2-inch length and bored out a 3/8" hole so it would fit over the plastic tube nub that does the lifting. I ran a 5x30mm bolt through the new "handle" and plastic tube, securing it on the backside with a nylock nut. Everything worked but the aluminum handle ran a little rough against the plastic backing, even though there were a couple millimeters standoff clearance. I glued a couple of pieces of cloth tape to the back of the new handle, and that did the trick. Smooth and solid! It looks like the sharp corners might be an issue in the pictures, but they aren't in practice.

If I could figure out how to reduce the binding in the cable setup, I'd spend the $20 on new plastic, but as it is this works and won't break. The rest of the mechanism, though plastic, seems solid enough.


https://www.brickboard.com/IMAGELIB/volvopic.htm?id=13376

Cheers,
joe b in portland
93 Volvo 245
336,650 mi






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Hack: broken rear seat release [200][1993]
posted by  jbroach  on Sun Jan 27 16:16 CST 2019 >

Cut and paste link:

<< < > >>


Users marked in green are currently online.

©Jarrod Stenberg 1997-2016. All material except where indicated.


Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.

All participants agree to these terms.
Powered by Denizen - Custom Software for Enthusiasts