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drj;
That 0.122" difference is certainly a big part of the problem...it looks like perhaps just one jet was replaced and not with an exact equal...I don't know off-hand which one is correct (probably the shorty if the protrusion I'm seeing in the rear carb is any indication), but maybe someone with a known factory carb can take some measurements...I believe the color bands on the flex pipe connecting bowl to jet may designate jet type, but Rhys should be able to confirm this...
...but given that the jet heights are different, I would check their orifice diameter, that is definately the critical parameter (knowing now that they are different, you could even deal with this...but their orifice governs the fuelrate and so it MUST be equal and 0.100...if you remove the set-screw which secures metering needle into dashpot, and remove the needles, you could use the metering needles as a gauge...needles are 0.0990 at their fattest not counting the mounting diameter.

...once removed from dashpot (use no tools to pull out!) Gently insert them into jet (avoid scratching!) and confirm that mere 0.001" of clearance. You can now also verify needle type...it's embossed into mounting surface.
The protrusion of jet of rear carb is keeping dashopt from falling all the way to bridge at idle...if you tried to adjust idle and mixture with jet in this position, I expect it would be damn near impossible!
What I would do: Get both jets to be flush with their brass glans, then reassemble and tune...a "rebuild" is not necessary now that you've found and will undoutably correct the root cause.
See also:
http://sw-em.com/su_carbs.htm
http://sw-em.com/SU%20Carb%20Service.htm
Cheers
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